Influence of object motion on roughness measurements using spectral speckle correlation

Spectral speckle correlation (SSC) enables fast, non-contact surface-roughness metrology, but object motion usually degrades its accuracy. We aim to enable measurements on moving objects and present a unified model that separates the total correlation into a wavelength-dependent term, from which the surface roughness is derived, and a kinematic term that quantifies motion blur, which affects the speckle contrast. The kinematic contribution yields a closed-form variance expression, similar to that in laser speckle contrast imaging (LSCI). The model was validated using a galvanized steel sheet with a roughness of 1.23 µm <i>S</i><sub>a</sub>, translated at up to 20 mm s<sup>-1</sup> (approximately five speckles per exposure). Measured correlations agree with theory to within 1.06 % on average and 4.4 % at worst. Further improvements can reduce the error to 2.5 % for blur values smaller than 4 speckles per exposure. Scaling laws derived from the model indicate that the use of lasers with a power output of 125 mW and an illumination spot diameter of 5 mm can enable SSC at velocities up to 16 m s<sup>-1</sup>, which is comparable to typical industrial band feeding rates. The results establish SSC as a viable, high-throughput alternative to conventional profilometry for continuous in-line roughness monitoring of fast-moving surfaces.

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Publication Details

Journal
Optics Express
Published
2025-10-28
DOI
https://doi.org/10.1364/oe.578858
Primary Topic
Surface Roughness and Optical Measurements
Type
article
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article

Influence of object motion on roughness measurements using spectral speckle correlation

Alexander Bertz, Claudia Monika Bett, Annelie Schiller, Stephan Reichelt et al.
Optics Express
Surface Roughness and Optical Measurements
article

Influence of object motion on roughness measurements using spectral speckle correlation

Alexander Bertz, Claudia Monika Bett, Annelie Schiller, Stephan Reichelt, Daniel Carl, Patrick Laux
article en

Abstract

Spectral speckle correlation (SSC) enables fast, non-contact surface-roughness metrology, but object motion usually degrades its accuracy. We aim to enable measurements on moving objects and present a unified model that separates the total correlation into a wavelength-dependent term, from which the surface roughness is derived, and a kinematic term that quantifies motion blur, which affects the speckle contrast. The kinematic contribution yields a closed-form variance expression, similar to that in laser speckle contrast imaging (LSCI). The model was validated using a galvanized steel sheet with a roughness of 1.23 µm <i>S</i><sub>a</sub>, translated at up to 20 mm s<sup>-1</sup> (approximately five speckles per exposure). Measured correlations agree with theory to within 1.06 % on average and 4.4 % at worst. Further improvements can reduce the error to 2.5 % for blur values smaller than 4 speckles per exposure. Scaling laws derived from the model indicate that the use of lasers with a power output of 125 mW and an illumination spot diameter of 5 mm can enable SSC at velocities up to 16 m s<sup>-1</sup>, which is comparable to typical industrial band feeding rates. The results establish SSC as a viable, high-throughput alternative to conventional profilometry for continuous in-line roughness monitoring of fast-moving surfaces.

Optics ExpressVol. 33(23)
University of Stuttgart (DE), University of Freiburg (DE), Fraunhofer Institute for Physical Measurement Techniques (DE)
Openalex Percentile: Top 67%
Surface Roughness and Optical Measurements
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