Numerical simulation study of the combustion characteristics of high compression ratio DISI methanol engine based on orthogonal experimental design

A combination of numerical modeling and orthogonal tests was used to analyze the effects of the start of injection (SOI), spark timing (ST), intake temperature ( T int ), methanol temperature ( T met ) and spark plug distribution ( Lsp ) on the combustion, energy distribution, noise and emission characteristics of a high-compression-ratio (17.3) direct-injection spark-ignition (DISI) methanol engine. The results indicate that SOI, ST, and T int have the most significant effects on the performance and emissions of the DISI methanol engine, with T met and Lsp being more subordinate. By optimizing the parameter combinations, the indicated thermal efficiency (ITE) and ringing intensity (RI) are 47.27 % and 5.02 MW/m 2 , respectively, under the best parameter combinations. Although the ITE is comparable to the maximum ITE of the orthogonal test (47.28 %), the maximum peak pressure rise ( M PPR ) and RI have decreased by 22.39 % and 36.17 %, respectively. Compared to the experimental parameters, the parameter-optimized ITE has increased by 4.21 %, while the heat transfer loss, M PPR and RI have decreased by 23.64 %, 47.47 % and 70.18 %, respectively. Although the decrease of the T int prevents further oxidation of UM and HC, and it has increased by 12.06 % and 10.92 %, respectively, NOx , CO, SOOT, and formaldehyde have decreased by 88.91 %, 20.67 %, 24.36 %, and 3.14 %, respectively.

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Publication Details

Journal
Case Studies in Thermal Engineering
Published
2025-10-28
DOI
https://doi.org/10.1016/j.csite.2025.107321
Primary Topic
Advanced Combustion Engine Technologies
Type
article
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article

Numerical simulation study of the combustion characteristics of high compression ratio DISI methanol engine based on orthogonal experimental design

Lun Zhao, Kun Jiang, Yang Tai, Long Zhang et al.
Case Studies in Thermal Engineering
Advanced Combustion Engine Technologies
article

Numerical simulation study of the combustion characteristics of high compression ratio DISI methanol engine based on orthogonal experimental design

Lun Zhao, Kun Jiang, Yang Tai, Long Zhang, Wu Wei
article en

Abstract

A combination of numerical modeling and orthogonal tests was used to analyze the effects of the start of injection (SOI), spark timing (ST), intake temperature ( T int ), methanol temperature ( T met ) and spark plug distribution ( Lsp ) on the combustion, energy distribution, noise and emission characteristics of a high-compression-ratio (17.3) direct-injection spark-ignition (DISI) methanol engine. The results indicate that SOI, ST, and T int have the most significant effects on the performance and emissions of the DISI methanol engine, with T met and Lsp being more subordinate. By optimizing the parameter combinations, the indicated thermal efficiency (ITE) and ringing intensity (RI) are 47.27 % and 5.02 MW/m 2 , respectively, under the best parameter combinations. Although the ITE is comparable to the maximum ITE of the orthogonal test (47.28 %), the maximum peak pressure rise ( M PPR ) and RI have decreased by 22.39 % and 36.17 %, respectively. Compared to the experimental parameters, the parameter-optimized ITE has increased by 4.21 %, while the heat transfer loss, M PPR and RI have decreased by 23.64 %, 47.47 % and 70.18 %, respectively. Although the decrease of the T int prevents further oxidation of UM and HC, and it has increased by 12.06 % and 10.92 %, respectively, NOx , CO, SOOT, and formaldehyde have decreased by 88.91 %, 20.67 %, 24.36 %, and 3.14 %, respectively.

Case Studies in Thermal EngineeringVol. 76
Guizhou University (CN), Zhejiang Industry Polytechnic College (CN)
Openalex Percentile: Top 72%
Advanced Combustion Engine Technologies
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Numerical simulation study of the combustion characteristics of high compression ratio DISI methanol engine based on orthogonal experimental design — Lun Zhao, Kun Jiang, et al. · Case Studies in Thermal Engineering (2025) | TGRS Research Map | TGRS