Sustainable Biofuel Production from Sludge by Oleaginous Fungi: Effect of Process Variables on Lipid Accumulation

The current paper investigated the potential of oleaginous fungus Rhizopus oryzae B97 for lipid accumulation under varying process variables. The fungal strain was isolated from bread mold and analyzed for its potential to grow on sludge with simultaneous production of microbial lipids. The sludge sample was sourced from the wastewater treatment plant located in Sector I-9, Islamabad. The effects of various process variables, such as pH, temperature, carbon and nitrogen sources, and shaking, on lipid accumulation, cell dry weight (CDW), chemical oxygen demand (COD), and volatile solids (VS) removal were investigated. It was found that glucose and yeast promoted the maximum lipid accumulation. At the same time, the fungal biomass reached its maximum value of up to 64% at 30 °C and at pH 4 (CDW: 28 g/L). These process conditions also improved the sludge treatment efficiency, achieving 68% COD and 55% VS removal in 168 h. FTIR analysis of the accumulated lipids indicated strong characteristic peaks of functional groups associated with fatty acids. The GC-MS analysis confirmed the production of essential FAMEs required in biodiesel production from the corresponding fatty acids, such as oleic acid, palmitic acid, stearic acid, and erucic acid. Operation in a continuous-shaking aerobic batch reactor (CSABR) system under optimum conditions further improved the process efficiency. Overall, the results indicated the competent potential of oleaginous fungus Rhizopus oryzae B97 for lipid-based biofuel production through fatty acid transesterification.