Towards video-based injury risk assessment: predicting lifting loads from body pose trajectories

Manual material handling tasks, such as lifting and lowering, are ubiquitous across industry sectors. Overexertion during these tasks is among the leading causes of workplace injuries. Previous studies have shown that lifting load is a key factor in determining the risk of injury. However, existing methods for measuring the lifting load often rely on manual measurements, sensor fusion, or other techniques that are difficult to scale in practice. In this study, we present a vision-based approach to automatically predict lifting load by analyzing human body pose trajectories extracted from video alone. Specifically, our method employs person detection, visual tracking, and human body pose estimation to extract pose trajectories and their kinematic features, which are then used to train a Transformer model for load prediction. To evaluate our method, we conducted a human subjects study of 19 participants performing various lifting and lowering tasks with varying postures. Our method achieved an average accuracy of 74.8% to distinguish between light vs. heavy objects, and an average accuracy of 50.8% to identify three levels of lifting loads (light, medium, heavy) across lifting and lowering tasks. These results demonstrate a first step towards computer vision based solutions for automatic, noninvasive, scalable injury risk assessment for manual material handling tasks.

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Publication Details

Journal
Machine Vision and Applications
Published
2025-10-27
DOI
https://doi.org/10.1007/s00138-025-01758-w
Primary Topic
Traffic and Road Safety
Type
article
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article

Towards video-based injury risk assessment: predicting lifting loads from body pose trajectories

Fangzhou Mu, Robert G. Radwin, Yin Li, Zihao Zhu
Machine Vision and Applications
Traffic and Road Safety
article

Towards video-based injury risk assessment: predicting lifting loads from body pose trajectories

Fangzhou Mu, Robert G. Radwin, Yin Li, Zihao Zhu
article en

Abstract

Manual material handling tasks, such as lifting and lowering, are ubiquitous across industry sectors. Overexertion during these tasks is among the leading causes of workplace injuries. Previous studies have shown that lifting load is a key factor in determining the risk of injury. However, existing methods for measuring the lifting load often rely on manual measurements, sensor fusion, or other techniques that are difficult to scale in practice. In this study, we present a vision-based approach to automatically predict lifting load by analyzing human body pose trajectories extracted from video alone. Specifically, our method employs person detection, visual tracking, and human body pose estimation to extract pose trajectories and their kinematic features, which are then used to train a Transformer model for load prediction. To evaluate our method, we conducted a human subjects study of 19 participants performing various lifting and lowering tasks with varying postures. Our method achieved an average accuracy of 74.8% to distinguish between light vs. heavy objects, and an average accuracy of 50.8% to identify three levels of lifting loads (light, medium, heavy) across lifting and lowering tasks. These results demonstrate a first step towards computer vision based solutions for automatic, noninvasive, scalable injury risk assessment for manual material handling tasks.

Machine Vision and ApplicationsVol. 36(6)
University of Wisconsin–Madison (US)
Openalex Percentile: Top 62%
Traffic and Road Safety
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Towards video-based injury risk assessment: predicting lifting loads from body pose trajectories — Fangzhou Mu, Robert G. Radwin, et al. · Machine Vision and Applications (2025) | TGRS Research Map | TGRS