Dynamic Integration of Collaborative Robots and Automated Guided Vehicles In Manufacturing Systems – A Simulation Study

In India, most collaborative robots (cobots) are fixed in one place and designed for specific tasks, requiring multiple cobots for different manufacturing processes. This increases costs and causes production delays during malfunctions. This study presents a simulated concept of using a cobot with a changeable end effector mounted on an automated guided vehicle (AGV). The AGV-based cobot can move between different workstations and perform various tasks, such as material handling, assembly, and inspection. A diesel engine manufacturing process is simulated in CoppeliaSim to demonstrate the potential benefits of this system. Simulation results show improved productivity, reduced defect rates, and enhanced flexibility, highlighting the potential of AGV-based cobot collaboration in streamlining complex manufacturing processes. Although this research focuses on simulation, future work aims at real-world implementation through industry partnerships. This simulation highlights a promising idea for enhancing flexibility and productivity in Indian manufacturing systems, promoting Industry 4.0 adoption, and paving the way for sustainable, intelligent manufacturing systems.