Fabrication of dielectric DBR for long-wavelength VCSELs by magnetron sputtering

In order to fabricate dielectric distributed Bragg reflectors (DBRs) with high thermal conductivity and reflectivity, magnetron sputtering of <i>A</i><i>l</i><i>F</i><sub>3</sub>/<i>Z</i><i>n</i><i>S</i> DBR structures was systematically investigated. The fluorine deficiency issue in <i>A</i><i>l</i><i>F</i><sub>3</sub> films was addressed by introducing <i>S</i><i>F</i><sub>6</sub> gas, which significantly improved stoichiometry control. When the <i>S</i><i>F</i><sub>6</sub> flow rate exceeded 9 sccm, <i>A</i><i>l</i><i>F</i><sub>3</sub> films achieved both target stoichiometric ratios and ideal refractive indices. Subsequently, the reflectivity of multilayer DBR combined with a gold layer reached 99%. Finally, lift-off-based patterning enables damage-free mesa definition, demonstrating applicability for long-wavelength vertical-cavity surface emitting lasers.

Authors

Publication Details

Journal
Applied Optics
Published
2025-10-27
DOI
https://doi.org/10.1364/ao.576265
Primary Topic
Semiconductor Lasers and Optical Devices
Type
article
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article

Fabrication of dielectric DBR for long-wavelength VCSELs by magnetron sputtering

Cong Xiong, Xiaoyu Ma, Yuwei Nie, Yihan Song et al.
Applied Optics
Semiconductor Lasers and Optical Devices
article

Fabrication of dielectric DBR for long-wavelength VCSELs by magnetron sputtering

Cong Xiong, Xiaoyu Ma, Yuwei Nie, Yihan Song, Suping Liu, Wei Li, Shuo Feng, Yan Zhan
article en

Abstract

In order to fabricate dielectric distributed Bragg reflectors (DBRs) with high thermal conductivity and reflectivity, magnetron sputtering of <i>A</i><i>l</i><i>F</i><sub>3</sub>/<i>Z</i><i>n</i><i>S</i> DBR structures was systematically investigated. The fluorine deficiency issue in <i>A</i><i>l</i><i>F</i><sub>3</sub> films was addressed by introducing <i>S</i><i>F</i><sub>6</sub> gas, which significantly improved stoichiometry control. When the <i>S</i><i>F</i><sub>6</sub> flow rate exceeded 9 sccm, <i>A</i><i>l</i><i>F</i><sub>3</sub> films achieved both target stoichiometric ratios and ideal refractive indices. Subsequently, the reflectivity of multilayer DBR combined with a gold layer reached 99%. Finally, lift-off-based patterning enables damage-free mesa definition, demonstrating applicability for long-wavelength vertical-cavity surface emitting lasers.

Applied OpticsVol. 64(33)
Openalex Percentile: Top 69%
Semiconductor Lasers and Optical Devices
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Fabrication of dielectric DBR for long-wavelength VCSELs by magnetron sputtering — Cong Xiong, Xiaoyu Ma, et al. · Applied Optics (2025) | TGRS Research Map | TGRS