Biowaste Valorisation: Conversion of Crab Shell-Derived Mg-Calcite into Calcium Phosphate Minerals Controlled by Raman Spectroscopy

The sustainable conversion of biogenic waste into high-value materials presents a promising approach for addressing environmental and industrial challenges. This work reports an advancement into antioxidant-enriched phosphate minerals derived from green conversion of biogenic calcium carbonates of crustaceans. We demonstrate the effectiveness of Raman technology in controlling conversion using phosphoric acid treatment. The effects of reaction parameters—including acid stoichiometry, granular size distribution, and thermal treatment at 700 °C and 1200 °C—were systematically evaluated. Raman spectroscopy results validated by X-ray diffraction (XRD) and SEM-EDX analyses revealed mixed-phase minerals monetite, brushite, whitlockite or hydroxylapatite, respectively. Notably, reducing particle size enhanced conversion efficiency by increasing the reactive surface area, while the use of excess phosphoric acid facilitated conversion to monocalcium phosphate and promoted the degradation of the organic matrix. Thermal treatment further altered the product composition: heating at 700 °C produced a whitlockite-rich phase, whereas treatment at 1200 °C shifted the balance toward hydroxylapatite. The synthesized calcium phosphate compounds, including hydroxylapatite, monocalcium phosphate, whitlockite, and brushite, hold significant practical utility in biomedical applications (such as bone grafts and dental implants), agriculture, and industrial processing. Moreover, we have proven that by controlling the reaction parameters the final product composition can be tailored according to the specific needs. A greener approach yields brushite, monetite, or monocalcium phosphate, while a more energy-demanding process, including heating to 1200 °C, yields a high-purity hydroxylapatite. This research offers a sustainable analytical route for producing high-purity calcium phosphate materials from wasted biomaterials, contributing to both the bioeconomy as well as scientific innovation.