A Closed-Loop Solvent Recycling Device for Polymer Removal in Graphene Transfer Process

The traditional chemical vapor deposition (CVD)graphene transfer process generates a large amount of solvent waste, posing a significant sustainability challenge. To address this, we designed a Cyclic Cleaning Multi-Chamber (CCMC) system. Inspired by Soxhlet extraction, the CCMC enables closed-loop solvent recycling through integrated distillation, condensation, and reflux mechanisms. Experimental results show that the system effectively removes poly(methyl methacrylate) (PMMA) residues from transferred graphene without damaging its structural integrity, a finding confirmed by Raman spectroscopy and X-ray photoelectron spectroscopy (XPS). The CCMC system achieves a solvent recovery efficiency of over 98% across 25 cycles using acetone, significantly reducing solvent consumption compared to conventional methods. While providing this substantial environmental benefit, the energy demand remains moderate, increasing by only about 15 kWh. These results position the CCMC as a scalable, eco-friendly solution for the semiconductor and nanomaterial industries, promoting the broader adoption of sustainable manufacturing practices.

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Publication Details

Journal
Separations
Published
2025-10-26
DOI
https://doi.org/10.3390/separations12110295
Primary Topic
Graphene research and applications
Type
article
Field-Weighted Citation Impact
0.00

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article

A Closed-Loop Solvent Recycling Device for Polymer Removal in Graphene Transfer Process

Minyi Zhu, Mingchao Ma, Zian Tang, Huan Huang et al.
Separations
Graphene research and applications
article

A Closed-Loop Solvent Recycling Device for Polymer Removal in Graphene Transfer Process

Minyi Zhu, Mingchao Ma, Zian Tang, Huan Huang, Junhao Yang, Lingling Zhang
article en

Abstract

The traditional chemical vapor deposition (CVD)graphene transfer process generates a large amount of solvent waste, posing a significant sustainability challenge. To address this, we designed a Cyclic Cleaning Multi-Chamber (CCMC) system. Inspired by Soxhlet extraction, the CCMC enables closed-loop solvent recycling through integrated distillation, condensation, and reflux mechanisms. Experimental results show that the system effectively removes poly(methyl methacrylate) (PMMA) residues from transferred graphene without damaging its structural integrity, a finding confirmed by Raman spectroscopy and X-ray photoelectron spectroscopy (XPS). The CCMC system achieves a solvent recovery efficiency of over 98% across 25 cycles using acetone, significantly reducing solvent consumption compared to conventional methods. While providing this substantial environmental benefit, the energy demand remains moderate, increasing by only about 15 kWh. These results position the CCMC as a scalable, eco-friendly solution for the semiconductor and nanomaterial industries, promoting the broader adoption of sustainable manufacturing practices.

SeparationsVol. 12(11)
University of Science and Technology Beijing (CN)
National Natural Science Foundation of China, University of Science and Technology Beijing
Openalex Percentile: Top 76%
Graphene research and applications
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