A Review: Factors Controlling Erosion Resistance in Metals Prioritizing the Influence of Material Mechanics and the Related Erosion Models

Erosion wear is a primary factor in material failure and is widely observed in hydropower, petroleum, aerospace, and other industrial fields. It is evident from the findings of numerous research studies that both the characteristics of particles and the fluid dynamic parameters are significantly associated with the occurrence of erosion damage. However, there has been a paucity of research into the correlation between the mechanical properties of materials and their erosion wear behaviour. This review methodically summarises the latest understanding of erosion wear mechanisms and influencing factors, with a specific focus on how the mechanical properties of materials regulate erosion processes. Furthermore, it provides a concise overview of erosion mechanisms and fluid dynamic factors, while undertaking a critical evaluation of the discrepancies observed among various erosion wear rate prediction models. The overarching objective of this research is to enhance mechanistic comprehension, facilitate the integration of prediction models with material property databases, and furnish a theoretical foundation for the design of erosion-resistant materials and the development of industrial protection strategies.