Agentic AI in Smart Manufacturing: Enabling Human-Centric Predictive Maintenance Ecosystems

Smart manufacturing demands adaptive, scalable, and human-centric solutions for predictive maintenance. This paper introduces the concept of Agentic AI, a paradigm that extends beyond traditional multi-agent systems and collaborative AI by emphasizing agency: the ability of AI entities to act autonomously, coordinate proactively, and remain accountable under human oversight. Through federated learning, edge computing, and distributed intelligence, the proposed framework enables intentional, goal-oriented monitoring agents to form self-organizing predictive maintenance ecosystems. Validated in a ceramic manufacturing facility, the system achieved 94% predictive accuracy, a 67% reduction in false positives, and a 43% decrease in unplanned downtime. Economic analysis confirmed financial viability with a 1.6-year payback period and a €447,300 NPV over five years. The framework also embeds explainable AI and trust calibration mechanisms, ensuring transparency and safe human–machine collaboration. These results demonstrate that Agentic AI provides both conceptual and practical pathways for transitioning from reactive monitoring to resilient, autonomous, and human-centered industrial intelligence.

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Publication Details

Journal
Applied Sciences
Published
2025-10-24
DOI
https://doi.org/10.3390/app152111414
Citations
4
Primary Topic
Digital Transformation in Industry
Type
article
Field-Weighted Citation Impact
4.97
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article

Agentic AI in Smart Manufacturing: Enabling Human-Centric Predictive Maintenance Ecosystems

Alfonso Pedro Fernández del Hoyo, Fernando E. García‐Muiña, Andrés Fernández‐Miguel, Davide Settembre‐Blundo et al.
4 citations
Applied Sciences
Digital Transformation in Industry
4.97
article

Agentic AI in Smart Manufacturing: Enabling Human-Centric Predictive Maintenance Ecosystems

Alfonso Pedro Fernández del Hoyo, Fernando E. García‐Muiña, Andrés Fernández‐Miguel, Davide Settembre‐Blundo, Mariano Jiménez, Susana Ortíz-Marcos
article en
4 citations

Abstract

Smart manufacturing demands adaptive, scalable, and human-centric solutions for predictive maintenance. This paper introduces the concept of Agentic AI, a paradigm that extends beyond traditional multi-agent systems and collaborative AI by emphasizing agency: the ability of AI entities to act autonomously, coordinate proactively, and remain accountable under human oversight. Through federated learning, edge computing, and distributed intelligence, the proposed framework enables intentional, goal-oriented monitoring agents to form self-organizing predictive maintenance ecosystems. Validated in a ceramic manufacturing facility, the system achieved 94% predictive accuracy, a 67% reduction in false positives, and a 43% decrease in unplanned downtime. Economic analysis confirmed financial viability with a 1.6-year payback period and a €447,300 NPV over five years. The framework also embeds explainable AI and trust calibration mechanisms, ensuring transparency and safe human–machine collaboration. These results demonstrate that Agentic AI provides both conceptual and practical pathways for transitioning from reactive monitoring to resilient, autonomous, and human-centered industrial intelligence.

Applied SciencesVol. 15(21)
Universidad Rey Juan Carlos (ES), University of Pavia (IT), Innova (Italy) (IT), Universidad Pontificia Comillas (ES)
Openalex Percentile: Top 5%
Digital Transformation in Industry
4.97
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