Numerical Simulation of Tunnel Boring Machine (TBM) Disc Cutter Rock Breaking Based on Discrete Element Method

To address the issue that the current research on TBM disc cutter rock breaking insufficiently considers actual stratified rock masses, this study constructs numerical models of stratified rock masses with different bedding dip angles and bedding spacings based on the discrete element method (DEM). The whole process of TBM disc cutter rock breaking is numerically simulated through the displacement loading mode. The research results show that the bedding dip angle has a significant impact on the crack propagation mode. When α = 45°, the bedding intersects with the contact point of the disc cutter, and cracks penetrate directly along the bedding without an obvious “crushed zone”, resulting in the minimum number of cracks. The bedding spacing regulates the rock-breaking effect in stages. When d = 45°, the “crushed zone” interacts with two beddings to form three branch cracks, reaching the peak number of cracks and achieving the optimal rock-breaking efficiency. The cracks generated by disc cutter rock breaking exhibit the characteristic of “slow initial growth and rapid later surge” with the increase in time steps, which is highly consistent with the actual mechanical process of rock breaking. This study reveals the influence mechanism of bedding properties on TBM disc cutter rock breaking, verifies the reliability of the DEM combined with PB and SJ models in the simulation of stratified rock mass breaking, and provides theoretical support and data references for the parameter optimization of TBM disc cutters and efficient tunneling under complex stratified geological conditions.