Laboratory Quantification of Gaseous Emission from Alternative Fuel Combustion: Implications for Cement Industry Decarbonization

The cement industry accounts for approximately 7% of global CO₂ emissions, with fuel combustion contributing 40% of sectoral emissions. Alternative fuels from industrial and municipal waste offer emission reduction opportunities while addressing waste management challenges. This study quantifies real-time gaseous emissions (CO₂, CO, NO_x, and SO₂) from seven alternative fuels-sawdust (SD), pecan nutshell (PNS), wind blade waste (WBW), industrial hose waste (IHW), tire-derived fuel (TDF), plastic waste (PW), and automotive shredder residue (ASR)-during calcination at 850 °C. Bituminous coal served as the reference fuel. Gas concentrations were continuously monitored using the testo 350 portable gas analyzer. Emission factors were calculated on a mass basis (kg/kg fuel) and energy basis (kg/GJ) for standardized comparisons. Alternative fuels consistently produced lower CO₂ emission factors than coal, with biomass-derived fuels (SD and PNS) showing reductions of 45% and 38%, respectively. Most alternative fuels generated lower CO and NO_x emissions per unit energy due to their higher volatile matter content, promoting complete combustion. TDF was an exception, exhibiting 2.8 times higher CO emissions. SO₂ emissions were negligible except in the case of TDF (0.14% sulfur content). The measured emission factors were 15-30% lower than theoretical IPCC values, confirming the environmental viability of alternative fuels as coal substitutes in cement production.