Parameter influence on the mechanical properties of FFF printed PLA/copper for EV lightweight dashboard analysis

This study investigates the influence of key 3D printing parameters, specifically layer height and printing speed, on the mechanical properties of PLA/Copper composite materials used for lightweight electric vehicle dashboards. By evaluating the tensile, flexural, compression, and impact properties, this research aims to identify optimal printing conditions that enhance the performance of FFF-printed PLA/Copper parts for automotive applications. Two PLA/Copper composite brands, Gizmodorks and Colorfabb, with varying copper content, were analyzed to understand how these parameters affect mechanical strength, stiffness, and resilience. This study offers valuable insights into optimizing FFF printing settings to achieve desired mechanical properties for sustainable and high-performance automotive components.

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Publication Details

Journal
Scientific Reports
Published
2025-10-23
DOI
https://doi.org/10.1038/s41598-024-83772-y
Citations
1
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
Field-Weighted Citation Impact
0.68
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article

Parameter influence on the mechanical properties of FFF printed PLA/copper for EV lightweight dashboard analysis

Chong Tak Yaw, A. Kottasamy, Chee Kuang Kok, K. Kadirgama et al.
1 citations
Scientific Reports
Additive Manufacturing and 3D Printing Technologies
0.68
article

Parameter influence on the mechanical properties of FFF printed PLA/copper for EV lightweight dashboard analysis

Chong Tak Yaw, A. Kottasamy, Chee Kuang Kok, K. Kadirgama, Johnny Koh Siaw Paw, Navid Aslfattahi, Wan Sharuzi Wan Harun, Lingenthiran Samylingam, M. Samykano, Arunkumar
article en
1 citations

Abstract

This study investigates the influence of key 3D printing parameters, specifically layer height and printing speed, on the mechanical properties of PLA/Copper composite materials used for lightweight electric vehicle dashboards. By evaluating the tensile, flexural, compression, and impact properties, this research aims to identify optimal printing conditions that enhance the performance of FFF-printed PLA/Copper parts for automotive applications. Two PLA/Copper composite brands, Gizmodorks and Colorfabb, with varying copper content, were analyzed to understand how these parameters affect mechanical strength, stiffness, and resilience. This study offers valuable insights into optimizing FFF printing settings to achieve desired mechanical properties for sustainable and high-performance automotive components.

Scientific ReportsVol. 15(1)
Universiti Malaysia Pahang Al-Sultan Abdullah (MY), Multimedia University (MY), Czech Technical University in Prague (CZ), Universiti Tenaga Nasional (MY), Tenaga Nasional Berhad (Malaysia) (MY)
Openalex Percentile: Top 24%
Additive Manufacturing and 3D Printing Technologies
0.68
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Parameter influence on the mechanical properties of FFF printed PLA/copper for EV lightweight dashboard analysis — Chong Tak Yaw, A. Kottasamy, et al. · Scientific Reports (2025) | TGRS Research Map | TGRS