Process Anomaly Detection in Cyber–Physical Production Systems Based on Conditional Discrete-Time Dynamic Graphs

Various types of anomalies can arise in cyber–physical production systems, caused by either faulty devices or incorrect processes. Anomalies within individual devices can often be detected by applying machine learning techniques to the respective produced multivariate time series. While this data typically shows temporal and spatial changes and can therefore be efficiently utilized by models, detecting anomalies within the process is often more challenging, as process data usually only consists of events, binary signals, or changes in unique process states. Due to the low variance of data, existing anomaly detection methods struggle to detect anomalies effectively and accurately. To address this challenge, in this paper, we propose a novel concept for process anomaly detection based on conditional discrete-time dynamic graphs. Through the conditional connections of the graph, essential characteristics can be generated and utilized to effectively train machine learning models to detect anomalies in the process data. Identified anomalies can be related to the current graph, facilitating transparent and explainable detections. By evaluating the concept against process data from an industrial unit and achieving an F1-Score of 0.96 and 1 for the realized repetitive processes, the accuracy and effectiveness of the concept can be demonstrated.

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Publication Details

Journal
Applied Sciences
Published
2025-10-23
DOI
https://doi.org/10.3390/app152111354
Primary Topic
Anomaly Detection Techniques and Applications
Type
article
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article

Process Anomaly Detection in Cyber–Physical Production Systems Based on Conditional Discrete-Time Dynamic Graphs

Christian Goetz, Bernhard G. Humm
Applied Sciences
Anomaly Detection Techniques and Applications
article

Process Anomaly Detection in Cyber–Physical Production Systems Based on Conditional Discrete-Time Dynamic Graphs

Christian Goetz, Bernhard G. Humm
article en

Abstract

Various types of anomalies can arise in cyber–physical production systems, caused by either faulty devices or incorrect processes. Anomalies within individual devices can often be detected by applying machine learning techniques to the respective produced multivariate time series. While this data typically shows temporal and spatial changes and can therefore be efficiently utilized by models, detecting anomalies within the process is often more challenging, as process data usually only consists of events, binary signals, or changes in unique process states. Due to the low variance of data, existing anomaly detection methods struggle to detect anomalies effectively and accurately. To address this challenge, in this paper, we propose a novel concept for process anomaly detection based on conditional discrete-time dynamic graphs. Through the conditional connections of the graph, essential characteristics can be generated and utilized to effectively train machine learning models to detect anomalies in the process data. Identified anomalies can be related to the current graph, facilitating transparent and explainable detections. By evaluating the concept against process data from an industrial unit and achieving an F1-Score of 0.96 and 1 for the realized repetitive processes, the accuracy and effectiveness of the concept can be demonstrated.

Applied SciencesVol. 15(21)
Technische Universität Darmstadt (DE)
Openalex Percentile: Top 84%
Anomaly Detection Techniques and Applications
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Process Anomaly Detection in Cyber–Physical Production Systems Based on Conditional Discrete-Time Dynamic Graphs — Christian Goetz, Bernhard G. Humm · Applied Sciences (2025) | TGRS Research Map | TGRS