Tribological Performance of SAE 10W-40 Engine Oil Enhanced with Thermally Treated TiO2 Nanoparticles

The development of stable and efficient nanolubricants remains one of the main challenges in tribology due to particle agglomeration, poor long-term stability, and inconsistent frictional behavior under boundary lubrication. This study investigates the tribological performance of SAE 10W-40 engine oil enhanced with titanium dioxide (TiO2) nanoparticles subjected to thermal treatments. TiO2 powders (Degussa P25, ~30 nm) were calcined at 450 °C, 550 °C, 650 °C, and 750 °C, and incorporated into the base oil at a constant concentration of 0.05 wt%. Tribological tests were conducted using a four-ball tribometer under ASTM D4172 conditions (396 N, 1200 rpm, 30 min) at both ambient (23 °C) and elevated (75 °C) temperatures. The coefficient of friction (COF) and wear scar area (WSA) were measured, while the surface morphology was analyzed via 3D optical profilometry, SEM, and EDS. The results indicate that TiO2 nanoparticles thermally treated at 550 °C offered the best tribological behavior, exhibiting the lowest COF and smallest WSA at both test temperatures. The improved performance is attributed to optimized crystalline structure and enhanced dispersion stability after calcination. Although no Ti-based tribofilm was detected, smoother wear scars suggest physical surface protection mechanisms, such as rolling and asperity smoothing. These findings highlight the critical influence of thermal treatment on nanoparticle effectiveness and demonstrate the potential of optimized nanoadditized lubricants for advanced friction and wear reduction under boundary lubrication conditions, providing practical guidance for developing next generation nanolubricants with improved durability and efficiency under boundary lubrication conditions.