Liquid Reservoir Weld Defect Detection Based on Improved YOLOv8s

The liquid reservoir is a critical component of the automotive air conditioning system, while weld seams on its surface may exhibit different types of defects with various shapes and scales, meaning traditional detection methods struggle to detect them effectively. In this article, we propose a YOLOv8s-based algorithm to detect liquid reservoir weld defects. In order to improve feature fusion within the neck and enhance the model's capacity to detect defects showing substantial size variations, the neck is optimized through the integration of the improved Reparameterized Generalized Feature Pyramid Network (RepGFPN) and the addition of a small-object detection head. To further improve the capacity of identifying complex defects, the Spatial Pyramid Pooling Fast (SPPF) module in YOLOv8s is substituted with Focal Modulation Networks (FocalNets). Additionally, the Cascaded Group Attention (CGA) mechanism is incorporated into the improved neck to minimize the propagation of redundant feature information. Experimental results indicate that the improved YOLOv8s achieves a 6.3% improvement in [email protected] and a 4.3% improvement in [email protected]:0.95 compared to the original model. The AP value for detecting craters, porosity, undercuts, and lack of fusion defects improves by 3.9%, 13.5%, 5.0%, and 2.5%, respectively. We conducted comparative experiments against other state-of-the-art models on the liquid reservoir weld dataset and the steel pipe weld defect dataset, and the results show that our model has outstanding detection performance.

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Publication Details

Journal
Sensors
Published
2025-10-23
DOI
https://doi.org/10.3390/s25216521
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
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article

Liquid Reservoir Weld Defect Detection Based on Improved YOLOv8s

Zonghang Li, Songxiao Cao, Yichang Zhang, Tao Song et al.
Sensors
Industrial Vision Systems and Defect Detection
article

Liquid Reservoir Weld Defect Detection Based on Improved YOLOv8s

Zonghang Li, Songxiao Cao, Yichang Zhang, Tao Song, Zhipeng Xu, S. Yu, Qing Jiang, Bin Zhou
article en

Abstract

The liquid reservoir is a critical component of the automotive air conditioning system, while weld seams on its surface may exhibit different types of defects with various shapes and scales, meaning traditional detection methods struggle to detect them effectively. In this article, we propose a YOLOv8s-based algorithm to detect liquid reservoir weld defects. In order to improve feature fusion within the neck and enhance the model's capacity to detect defects showing substantial size variations, the neck is optimized through the integration of the improved Reparameterized Generalized Feature Pyramid Network (RepGFPN) and the addition of a small-object detection head. To further improve the capacity of identifying complex defects, the Spatial Pyramid Pooling Fast (SPPF) module in YOLOv8s is substituted with Focal Modulation Networks (FocalNets). Additionally, the Cascaded Group Attention (CGA) mechanism is incorporated into the improved neck to minimize the propagation of redundant feature information. Experimental results indicate that the improved YOLOv8s achieves a 6.3% improvement in [email protected] and a 4.3% improvement in [email protected]:0.95 compared to the original model. The AP value for detecting craters, porosity, undercuts, and lack of fusion defects improves by 3.9%, 13.5%, 5.0%, and 2.5%, respectively. We conducted comparative experiments against other state-of-the-art models on the liquid reservoir weld dataset and the steel pipe weld defect dataset, and the results show that our model has outstanding detection performance.

SensorsVol. 25(21)
Hangzhou Quality and Technical Supervision and Testing Institute (CN), Zhejiang Institute of Science and Technology Information (CN), Zhejiang Institute of Mechanical and Electrical Engineering (CN), China Jiliang University (CN)
Openalex Percentile: Top 57%
Industrial Vision Systems and Defect Detection
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