CFD Simulation and Analysis of Velocity, Temperature, and Pressure Fields for Salt-Carrying Steam Flow in a U-Bend Tube

To investigate the influence of salt transport in water–steam mixtures on flow and heat transfer and to ensure the operational safety of steam injection boilers, this study simulated the behavior of high-dryness steam carrying salts in U-tubes. The analysis focused on three representative substances—silica, hematite, and calcium carbonate—to evaluate their effects on flow and heat transfer characteristics under varying conditions. The simulation results show that under specified operating conditions, vortices induced by rotational flow lead to complex flow behavior in U-tubes, with transitions from stratified flow to annular flow and back to stratified flow. The effects of salt precipitation on the temperature, velocity, and pressure fields of the boiling flow were also examined. The findings indicate that for pure water, large gradients and multiple vortices adversely affect flow stability, whereas the introduction of small amounts of salts provides localized stabilization in regions of the fluid away from the wall.