Continual learning for very short-term load forecasting: A case study on parts cleaning

The transition to climate-neutral energy systems demands increased flexibility in electricity consumption by industrial entities. Accurate very short-term load forecasting enables adapting energy use in response to supply fluctuations. However, real-world production systems are dynamic and subject to concept drift, which causes model performance to degrade over time due to new data patterns. Consequently, the models must incrementally acquire and consolidate knowledge which is referred to as continual learning (CL). In CL, catastrophic forgetting (CF) poses major challenges by causing performance on earlier tasks to degrade after learning new ones. In our study, we developed a novel framework based on concept drift detection (CDD) and CL for adaptive modeling that proves to effectively mitigate CF and offers high knowledge retention. The validation was conducted using data from a throughput parts cleaning machine (TPCM) which is part of a representative production chain of the metalworking industry. Five regularization-based CL methods were compared providing insights into the relative strengths and weaknesses of the algorithms under identical conditions. The experimental results show that synaptic intelligence (SI) and memory aware synapses (MAS) improve forecasting performance by 21 % compared to traditional offline learning approaches. While learning without forgetting (LWF) and online elastic weight consolidation (OEWC) provide increased robustness, LWF is additionally characterized by its ease of use. Furthermore, these methods introduce minimal computational and memory overhead. The findings confirm that the proposed CDD-CL framework enables efficient and robust load forecasting in dynamic industrial environments. • Continual machine learning framework with statistical performance monitoring. • Comparative evaluation of five regularization-based continual learning methods. • Validation on a real-world industrial throughput parts cleaning machine dataset. • Application of a multi-metric evaluation framework consisting of ten metrics. • High knowledge retention demonstrates mitigation of catastrophic forgetting.

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Publication Details

Journal
Applied Energy
Published
2025-10-23
DOI
https://doi.org/10.1016/j.apenergy.2025.126905
Primary Topic
Energy Load and Power Forecasting
Type
article
Field-Weighted Citation Impact
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article

Continual learning for very short-term load forecasting: A case study on parts cleaning

Jonathan Magin, Roland Zink, Matthias Weigold, Oliver Griess
Applied Energy
Energy Load and Power Forecasting
article

Continual learning for very short-term load forecasting: A case study on parts cleaning

Jonathan Magin, Roland Zink, Matthias Weigold, Oliver Griess
article en

Abstract

The transition to climate-neutral energy systems demands increased flexibility in electricity consumption by industrial entities. Accurate very short-term load forecasting enables adapting energy use in response to supply fluctuations. However, real-world production systems are dynamic and subject to concept drift, which causes model performance to degrade over time due to new data patterns. Consequently, the models must incrementally acquire and consolidate knowledge which is referred to as continual learning (CL). In CL, catastrophic forgetting (CF) poses major challenges by causing performance on earlier tasks to degrade after learning new ones. In our study, we developed a novel framework based on concept drift detection (CDD) and CL for adaptive modeling that proves to effectively mitigate CF and offers high knowledge retention. The validation was conducted using data from a throughput parts cleaning machine (TPCM) which is part of a representative production chain of the metalworking industry. Five regularization-based CL methods were compared providing insights into the relative strengths and weaknesses of the algorithms under identical conditions. The experimental results show that synaptic intelligence (SI) and memory aware synapses (MAS) improve forecasting performance by 21 % compared to traditional offline learning approaches. While learning without forgetting (LWF) and online elastic weight consolidation (OEWC) provide increased robustness, LWF is additionally characterized by its ease of use. Furthermore, these methods introduce minimal computational and memory overhead. The findings confirm that the proposed CDD-CL framework enables efficient and robust load forecasting in dynamic industrial environments. • Continual machine learning framework with statistical performance monitoring. • Comparative evaluation of five regularization-based continual learning methods. • Validation on a real-world industrial throughput parts cleaning machine dataset. • Application of a multi-metric evaluation framework consisting of ten metrics. • High knowledge retention demonstrates mitigation of catastrophic forgetting.

Applied EnergyVol. 402
Technische Universität Darmstadt (DE)
Openalex Percentile: Top 70%
Energy Load and Power Forecasting
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