From Waste to Sustainable Resource: Linking Phyllite Parent Rock Mineralogy to Suitability of Manufactured Sand for Concrete Construction

The expansion of copper mining operations has led to the accumulation of a large amount of phyllite waste rock. Re-purposing this material into manufactured sand presents a promising solution for its large-scale consumption. In this study, phyllite waste rock from the Dexing Copper Mine was used as raw materials to prepare manufactured sand. A precise mineralogical analysis was conducted using Tescan Integrated Mineral Analyzer (TIMA) to determine the mineral composition, intergeneration and distribution relationships, particle size and shape, and elemental distribution. The performance of the resulting manufactured sand was comprehensively evaluated. Key findings showed a needle and flake particle content of 5.2%, a methylene blue (MB) value of 1.3, and a stone powder content of 9%. The physical properties, including solidity, crushing index, density, and porosity, as well as mica content, complied with the national standard GB14684-2022 (Sand for Construction). Additionally, phyllite-sand concrete exhibited a third-month expansion rate below the standard limit of 0.1%, indicating no potential risk for alkali-silica reaction. The radioactive index of the material met the standard requirements, posing no radiation hazard. However, the excessive sulfur compounds in phyllite present a risk of corrosion of the concrete structures, necessitating mitigation measures.