On Using Neural Networks to Learn Safety Speed Reduction in Human-Robot Collaboration: A Comparative Analysis

In Human-Robot Collaboration, safety mechanisms such as Speed and Separation Monitoring and Power and Force Limitation dynamically adjust the robot’s speed based on human proximity. While essential for risk reduction, these mechanisms introduce slowdowns that makes cycle time estimation a hard task and impact job scheduling efficiency. Existing methods for estimating cycle times or designing schedulers often rely on predefined safety models, which may not accurately reflect real-world safety implementations, as these depend on case-specific risk assessments. In this paper, we propose a deep learning approach to predict the robot’s safety scaling factor directly from process execution data. We analyze multiple neural network architectures and demonstrate that a simple feed-forward network effectively estimates the robot’s slowdown. This capability is crucial for improving cycle time predictions and designing more effective scheduling algorithms in collaborative robotic environments.

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Publication Details

Published
2025-09-09
DOI
https://doi.org/10.1109/etfa65518.2025.11205808
Primary Topic
Occupational Health and Safety Research
Type
article
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article

On Using Neural Networks to Learn Safety Speed Reduction in Human-Robot Collaboration: A Comparative Analysis

Andrea Maria Zanchettin, Marco Faroni, Paolo Rocco, Antonia Teresa Spano
Occupational Health and Safety Research
article

On Using Neural Networks to Learn Safety Speed Reduction in Human-Robot Collaboration: A Comparative Analysis

Andrea Maria Zanchettin, Marco Faroni, Paolo Rocco, Antonia Teresa Spano
article en

Abstract

In Human-Robot Collaboration, safety mechanisms such as Speed and Separation Monitoring and Power and Force Limitation dynamically adjust the robot’s speed based on human proximity. While essential for risk reduction, these mechanisms introduce slowdowns that makes cycle time estimation a hard task and impact job scheduling efficiency. Existing methods for estimating cycle times or designing schedulers often rely on predefined safety models, which may not accurately reflect real-world safety implementations, as these depend on case-specific risk assessments. In this paper, we propose a deep learning approach to predict the robot’s safety scaling factor directly from process execution data. We analyze multiple neural network architectures and demonstrate that a simple feed-forward network effectively estimates the robot’s slowdown. This capability is crucial for improving cycle time predictions and designing more effective scheduling algorithms in collaborative robotic environments.

Politecnico di Milano (IT)
Openalex Percentile: Top 57%
Occupational Health and Safety Research
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