Latency Evaluation of Industrial Wi-Fi for Real-Time Connectivity in Factory Setup

The increasing demand for wireless communication in industrial environments calls for technologies that can deliver real-time, highly reliable connectivity. This paper presents an in-depth latency analysis of a deterministic industrial Wi-Fi system in a 15-acre live production facility, where heavy-load cranes are operated wirelessly. The system under investigation utilizes the Industrial Point Coordination Function with Multi-Controller (IPCF-MC), designed to provide scheduled, low-latency communication for time-sensitive industrial applications. Latency was measured using Internet Control Message Protocol (ICMP) traffic under realistic operational conditions, including roaming between access points. Unlike prior studies, this approach enables a direct comparison to other wireless technologies, including 5G Non-Public Networks (NPN) and commercial Wi-Fi, using a common testing method. The analysis reveals the importance of proper network configuration in achieving consistent real-time performance—an aspect rarely addressed in the literature. To the best of our knowledge, this study provides the first real-world ICMP-based latency evaluation of IPCF-MC in a large-scale, operational industrial setting, offering practical insights into the viability of industrial Wi-Fi as a competitive solution for time-critical wireless applications.

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Publication Details

Published
2025-09-09
DOI
https://doi.org/10.1109/etfa65518.2025.11205714
Primary Topic
Telecommunications and Broadcasting Technologies
Type
article
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article

Latency Evaluation of Industrial Wi-Fi for Real-Time Connectivity in Factory Setup

Sebastian Bro Damsgaard, Akif Kabacı, Preben Mogensen
Telecommunications and Broadcasting Technologies
article

Latency Evaluation of Industrial Wi-Fi for Real-Time Connectivity in Factory Setup

Sebastian Bro Damsgaard, Akif Kabacı, Preben Mogensen
article en

Abstract

The increasing demand for wireless communication in industrial environments calls for technologies that can deliver real-time, highly reliable connectivity. This paper presents an in-depth latency analysis of a deterministic industrial Wi-Fi system in a 15-acre live production facility, where heavy-load cranes are operated wirelessly. The system under investigation utilizes the Industrial Point Coordination Function with Multi-Controller (IPCF-MC), designed to provide scheduled, low-latency communication for time-sensitive industrial applications. Latency was measured using Internet Control Message Protocol (ICMP) traffic under realistic operational conditions, including roaming between access points. Unlike prior studies, this approach enables a direct comparison to other wireless technologies, including 5G Non-Public Networks (NPN) and commercial Wi-Fi, using a common testing method. The analysis reveals the importance of proper network configuration in achieving consistent real-time performance—an aspect rarely addressed in the literature. To the best of our knowledge, this study provides the first real-world ICMP-based latency evaluation of IPCF-MC in a large-scale, operational industrial setting, offering practical insights into the viability of industrial Wi-Fi as a competitive solution for time-critical wireless applications.

Aalborg University (DK)
Openalex Percentile: Top 57%
Telecommunications and Broadcasting Technologies
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