Decarbonization of Lithium Battery Plant: A Planning Methodology Considering Manufacturing Chain Flexibilities

The rising penetration of electric vehicles is driving huge demand for lithium batteries, making low-carbon manufacturing a critical objective. This goal is challenged by insufficient production scheduling flexibility and the neglect of carbon-reduction technologies. To address these challenges, this paper develops a low-carbon planning methodology for lithium battery plant energy systems by leveraging manufacturing chain flexibilities. First, a lithium battery energy–carbon material modeling approach is developed that accounts for process production delays and intermediate product storage to capture schedulable process energy consumption patterns. A nitrogen–oxygen coupling production framework is introduced to facilitate oxygen-enriched combustion technology application, while energy recovery pathways are incorporated given the high energy consumption of the formation stage. Subsequently, a process scheduling-driven planning model for lithium battery industrial integrated energy systems (IIES) is developed. Finally, the planning model is validated through four contrasting case studies and systematically evaluated using multi-criteria decision analysis (MCDA). The results demonstrate three principal conclusions: (1) incorporating process scheduling effectively enhances process energy flexibility and reduces total system costs by 19.4%, with MCDA closeness coefficient improving from 0.257 to 0.665; (2) oxygen-enriched combustion increases maximum combustion and carbon capture (CCS) rates from 90% to 95%, reducing carbon tax to 40.5% of the baseline; (3) energy recovery on the basis of process scheduling further reduces costs and carbon emissions, with battery recovery achieving an additional 30.2% cost reduction compared to 24.1% for heat recovery, and MCDA identifies this integrated approach as the optimal solution with a closeness coefficient of 0.919.