Hydrometallurgical Recovery of Critical Metal Indium from Scrap LCD Panels

Indium, widely used in indium–tin oxide (ITO) coatings for liquid crystal displays (LCDs), is a scarce and strategically important metal with increasing demand. Recycling waste LCD panels offers an efficient secondary source to address supply risks and environmental concerns. In this study, a hydrometallurgical flow sheet was developed under mild conditions for indium (In) recovery. Leaching trials with sulphuric acid at varying concentrations, pulp densities, temperatures, and times showed that 5% H2SO4 (v/v) with 100 g/L pulp density at 60 °C for 30 min achieved ~98% dissolution of In, while minimizing the co-leaching of Al and Sn. Kinetic analysis indicated a diffusion-controlled mechanism for In dissolution with an activation energy of 21.2 kJ mol−1. The leached liquor was further purified through solvent extraction by 20% Cyanex 921 (v/v), achieving optimum In extraction at pH 2.5 with an organic-to-aqueous phase ratio of 1/3, reaching equilibrium within 15 min. The McCabe–Thiele plot shown indicates the complete In extraction in two stages. FT-IR studies confirmed the In-extractant bonding at optimized conditions. 10% H2SO4 (v/v) was used for the stripping of In from the loaded organic, ensuring nearly complete back-transfer of indium with excellent phase separation. The integrated process yielded ~97% In recovery in stripping. The pure salt of Indium could be obtained by evaporation/crystallization of pure indium solution. The developed process has the potential to be transferred for commercial exploitation after scale-up and pilot trial.