The Mechanical Properties, Microstructure Analysis and Damage Behavior of AlMg7 Matrix Composites Reinforced with α-Al2O3 Particles

This research investigated the influence of volume fraction (30 vol.% and 40 vol.%) and particle size α-Al2O3 on the physical and mechanical properties of AlMg7 composites manufactured by the squeeze casting technique. The aim of the study was to characterize the microstructure, hardness, density, tensile strength (σmax), compressive strength (σcmax), and impact strength, with a discussion of the mechanisms of destruction. The obtained materials exhibited very low porosity (below 2%), confirming the high efficiency of the ceramic preforms infiltration process. It was found that both hardness and tensile strength increase with decreasing size of the reinforcing particles. The highest growth in hardness at 113% was observed for the composite with 40 vol.% of F1200 particles, while the highest tensile strength, 341 MPa, was noted for materials with 30 vol.% of the same fraction of α-Al2O3 particles. In the case of compressive strength, the opposite relationship was observed, where an increase in volume fraction to 40% resulted in a significant rise in σcmax to 522 MPa. The tests also indicated that an increase in the proportion of the brittle ceramic phase radically reduces the impact strength of composites compared to the matrix, which is typical for composite materials with a metallic matrix. Microstructure analysis of the fractures revealed that the mechanism of destruction depends on the type of load and the size and proportion of particles, which is reflected in the transition from transcrystalline cracking to delamination at the phase boundary. The results confirm that the strengthening processes of composites depend on the effective transfer of stresses at the microscopic level.