Research on Internal Flow and Runner Force Characteristics of Francis Turbine

Francis turbines are widely used due to their large capacity and broad head adaptability, placing higher demands on the internal flow characteristics and runner performance of the units. In this paper, numerical simulations of a Francis turbine model were conducted using ANSYS CFX 2022 R1. The SST turbulence model, ZGB cavitation model, and VOF multiphase flow model were selected for the calculations. The internal flow characteristics and pressure pulsations in the runner and draft tube under different operating conditions were analyzed, and the variations in normal and tangential forces acting on the runner blades during operation were investigated. The results indicate significant differences in the internal flow within the runner and draft tube under various guide vane opening conditions. The pressure pulsation in the unit is influenced by both the internal flow in the draft tube and the rotation of the runner. The mechanical load on the runner blades is affected by multiple factors, including the wake from upstream fixed guide vanes, rotor–stator interaction, and downstream vortex ropes. Under low-flow conditions, the variation in forces acting on the runner blades is relatively small, whereas under high-flow conditions, the runner blades are prone to abrupt force fluctuations at 0.6–0.8 times the rotational frequency. This is manifested as periodic abrupt force changes in both the X and Y directions of the runner blades under high-flow conditions. The normal force in the Z-direction of the runner blades increases instantaneously and then decreases immediately, while the tangential force decreases instantaneously and then increases promptly.