Gradient-Delignified Wood as a Sustainable Anisotropic Insulation Material

Sustainable construction requires bio-based insulation materials that achieve low thermal conductivity without compromising mechanical performance. Poplar wood, which is locally abundant in France, serves as an effective carbon sink and represents a promising resource. While recent research has explored bulk wood delignification, the characterization of such modified materials remains insufficient for practical implementation. In this work, we report the development of gradient-delignified poplar wood through partial delignification using alcoholysis and sodium chlorite bleaching. This process produced a hybrid structure with delignified outer layers and a lignified core. Microscopic analyses revealed that lignin removal led to cell wall swelling and the formation of nano-scale pores. Compared to native poplar, the modified material showed lower transverse thermal conductivity (0.057 W·m−1·K−1), higher specific heat capacity (1.4 kJ·K−1·kg−1 at 20 °C), increased hygroscopicity, and reduced longitudinal compressive strength (15.9 MPa). The retention of the lignified core preserved dimensional stability and load-bearing capacity, thereby overcoming the limitations of complete delignification. In contrast to synthetic foams or mineral wools, these findings demonstrate that partial delignification can produce anisotropic wood-based insulation materials that combine thermal efficiency, mechanical stability, and biodegradability. This work highlights the potential of wood modification nanotechnology to reduce the carbon footprint of building materials.