Superior fatigue response of LENS-manufactured Ti-5553 alloy

In this paper, fatigue performance of Ti-5553 alloy fabricated using Laser Engineered Net Shaping (LENS) was investigated. Mechanical testing revealed high tensile strength (UTS: 1377 MPa) and good ductility (16 %). Fatigue tests under fully reversed loading expose superior endurance, with crack initiation mechanisms transitioning from surface-induced at high stresses to internal defect-assisted at lower amplitudes. Fractography exposed unmelted particles as initiation sites under moderate cyclic loads. The results establish LENS as a reliable method for manufacturing high-strength Ti-5553 components for high-performance applications

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Publication Details

Journal
Manufacturing Letters
Published
2025-10-18
DOI
https://doi.org/10.1016/j.mfglet.2025.10.012
Primary Topic
Titanium Alloys Microstructure and Properties
Type
article
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article

Superior fatigue response of LENS-manufactured Ti-5553 alloy

Mateusz Kopeć, Tomasz Durejko
Manufacturing Letters
Titanium Alloys Microstructure and Properties
article

Superior fatigue response of LENS-manufactured Ti-5553 alloy

Mateusz Kopeć, Tomasz Durejko
article en

Abstract

In this paper, fatigue performance of Ti-5553 alloy fabricated using Laser Engineered Net Shaping (LENS) was investigated. Mechanical testing revealed high tensile strength (UTS: 1377 MPa) and good ductility (16 %). Fatigue tests under fully reversed loading expose superior endurance, with crack initiation mechanisms transitioning from surface-induced at high stresses to internal defect-assisted at lower amplitudes. Fractography exposed unmelted particles as initiation sites under moderate cyclic loads. The results establish LENS as a reliable method for manufacturing high-strength Ti-5553 components for high-performance applications

Manufacturing LettersVol. 46
University of Derby (GB), Military University of Technology in Warsaw (PL), Institute of Fundamental Technological Research (PL)
Openalex Percentile: Top 77%
Titanium Alloys Microstructure and Properties
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