Beyond benchmarks: Towards robust artificial intelligence bone segmentation in socio-technical systems
Despite the advances in automated medical image segmentation, AI models still underperform in various clinical settings, posing challenges for integration into real-world workflows. In this pre-registered prospective multicenter evaluation, we analyzed 20 state-of-the-art mandibular segmentation models across 19,218 segmentations of 1,000 clinically resampled CT/CBCT scans. Our results suggest that for a given model, segmentation accuracy can vary by up to 25% in Dice score as socio-technical factors such as voxel size, bone orientation, and patient conditions (e.g., osteosynthesis or pathology) shift from favorable to adverse. Higher sharpness, isotropic smaller voxels, and neutral orientation significantly improved results, while metallic osteosynthesis and anatomical complexity led to significant degradation. Our findings challenge the common view of AI models as “plug-and-play” tools and suggest evidence-based optimization recommendations for both clinicians and developers. This will in turn boost the integration of AI segmentation tools in routine healthcare.
Authors
- Pieter-Jan Verhelst (ORCID: https://orcid.org/0000-0002-2127-441X)
- Maxime Gillot (ORCID: https://orcid.org/0000-0003-1887-6417)
- Dennis Madsen (ORCID: https://orcid.org/0000-0003-2099-6880)
- Tobias Pankert (ORCID: https://orcid.org/0000-0001-5840-2115)
- Kunpeng Xie (ORCID: https://orcid.org/0009-0005-8678-6300)
- Jan Egger (ORCID: https://orcid.org/0000-0002-5225-1982)
- Zhibin Xu (ORCID: https://orcid.org/0000-0002-7130-5595)
- Negar Shahamiri (ORCID: https://orcid.org/0000-0001-8593-175X)
- Victor Alves (ORCID: https://orcid.org/0000-0003-1819-7051)
- Jan Schepers (ORCID: https://orcid.org/0000-0002-6511-7651)
- Daniel Truhn (ORCID: https://orcid.org/0000-0002-9605-0728)
- Oldřich Kodym (ORCID: https://orcid.org/0000-0002-3873-1672)
- Rainer Röhrig (ORCID: https://orcid.org/0000-0002-0032-5118)
- Gauthier Dot (ORCID: https://orcid.org/0000-0003-2014-2623)
- Jonas Bienzeisler (ORCID: https://orcid.org/0000-0003-3633-147X)
- Behrus Puladi (ORCID: https://orcid.org/0000-0001-5909-6105)
- Stefaan Bergé
- Lennart Johannes Gruber (ORCID: https://orcid.org/0000-0002-3379-4455)
- Michel Beyer (ORCID: https://orcid.org/0009-0002-5377-1530)
- André Ferreira (ORCID: https://orcid.org/0000-0002-9332-0091)
- Ashkan Rashad (ORCID: https://orcid.org/0000-0003-3743-8658)
- Jiangchang Xu (ORCID: https://orcid.org/0000-0003-3187-888X)
- Adriaan Lambrechts (ORCID: https://orcid.org/0000-0001-9533-0712)
- Stefan Raith (ORCID: https://orcid.org/0000-0001-8470-9145)
- Elias Tappeiner (ORCID: https://orcid.org/0000-0003-1034-8361)
- Osku Sundqvist (ORCID: https://orcid.org/0000-0002-5781-6807)
- Guomin Wu (ORCID: https://orcid.org/0000-0002-2277-1442)
- Robert Radu Ileșan (ORCID: https://orcid.org/0000-0003-4964-2285)
- Lucía Cevidanes (ORCID: https://orcid.org/0000-0001-9786-2253)
- Alexander Hermans (ORCID: https://orcid.org/0000-0003-2127-0782)
- Frank Hölzle (ORCID: https://orcid.org/0000-0002-2298-3517)
- Tong Xi (ORCID: https://orcid.org/0000-0002-9142-9253)
- Yao Li (ORCID: https://orcid.org/0009-0008-8058-8364)
- Florian M. Thieringer (ORCID: https://orcid.org/0000-0003-3035-9308)
- Tabea Flügge (ORCID: https://orcid.org/0000-0002-1288-8452)
- Hans Lamecker (ORCID: https://orcid.org/0000-0001-6320-2564)
- Niels van Nistelrooij
- Joep Kraeima (ORCID: https://orcid.org/0000-0001-8527-960X)
- Constantin Seibold (ORCID: https://orcid.org/0000-0001-6042-8437)
- Max J. H. Witjes (ORCID: https://orcid.org/0000-0002-4135-3246)
- Stefan Zachow (ORCID: https://orcid.org/0000-0001-7964-3049)
- Shankeeth Vinayahalingam (ORCID: https://orcid.org/0000-0002-2679-3841)
- Sven Nebelung (ORCID: https://orcid.org/0000-0002-5267-9962)
- Xiaojun Chen (ORCID: https://orcid.org/0000-0002-0298-4491)
- Yan Guo (ORCID: https://orcid.org/0000-0002-0886-6621)
- A. Coppens
- Ross Cotton
- Reinier ten Brink
- Charlotte Weschke
- Martin Crampen
- Thomas Potrusil
Institutions
- University Medical Center Groningen (NL)
- Radboud University Nijmegen (NL)
- Shanghai Jiao Tong University (CN)
- University of Basel (CH)
- Université Paris Cité (FR)
- University of Michigan (US)
- University Hospital of Basel (CH)
- University Medical Center (US)
- Radboud University Medical Center (NL)
- Humboldt-Universität zu Berlin (DE)
- Einstein Center Digital Future (DE)
- Sorbonne Paris Cité (FR)
- Communauté urbaine de Lyon (FR)
- UMIT - Private Universität für Gesundheitswissenschaften, Medizinische Informatik und Technik (AT)
- Abiomed (Germany) (DE)
- Essen University Hospital (DE)
- École d'Ingénieurs en Chimie et Sciences du Numérique (FR)
- University of Göttingen (DE)
- RWTH Aachen University (DE)
- Materialise (Belgium) (BE)
- KU Leuven (BE)
- University of Minho (PT)
Publication Details
- Journal
- Expert Systems with Applications
- Published
- 2025-10-17
- DOI
- https://doi.org/10.1016/j.eswa.2025.130031
- Citations
- 3
- Primary Topic
- Radiomics and Machine Learning in Medical Imaging
- Type
- article
- Field-Weighted Citation Impact
- 4.08