Design, Preparation and Synergistic Optimization of Mechanical Properties and Thermal Neutron Shielding Performance of Mg-Dy-Sm-Zr Alloys

Addressing the challenge of synergistically optimizing shielding performance and mechanical properties in nuclear radiation shielding materials, this study designed and prepared as-cast Mg-12Dy-xSm-0.4Zr (x = 1, 2, 3) alloys by incorporating rare earth elements Dy and Sm, which possess high thermal neutron absorption cross-sections. The co-addition of Sm and Dy significantly refined the grains and promoted the precipitation of bone-like Mg5(Sm,Dy) and Mg41Sm5 phases along grain boundaries. The alloys exhibited favorable mechanical properties, with ultimate tensile strength (UTS) reaching up to 194.6 MPa and elongation (EL) up to 10.9%. However, higher Sm content led to an increased amount of secondary phases at grain boundaries, resulting in stress concentration and a subsequent decline in both yield strength and elongation. Moreover, the combined addition of Dy and Sm markedly enhanced the thermal neutron shielding performance. Experimental results agreed well with Geant4 simulations, showing that both the neutron shielding rate and linear attenuation coefficient improved with increasing Sm content, demonstrating the positive role of Dy and Sm in neutron absorption. The developed alloy achieves simultaneous improvement in mechanical properties and neutron shielding capacity, providing valuable insights for the development of lightweight “function–structure integrated” radiation shielding materials for applications such as nuclear medicine and aerospace.