Effects of 3D Printing Parameters on the Coating Performance of Chinese Lacquer on PLA Substrates

This study systematically investigates the influence of 3D printing parameters on the surface morphology and coating performance of polylactic acid (PLA) substrates finished with traditional Chinese lacquer. PLA specimens were fabricated using fused deposition modeling (FDM) with varying print speeds, layer heights, and infill densities, followed by natural lacquer coating and controlled curing. Surface roughness, gloss, adhesion, and wear resistance were evaluated through standardized tests, while microstructural analysis using SEM revealed the interfacial morphology and film uniformity. Results indicate that layer height is the most dominant factor, exerting significant effects on all surface and coating properties. Increasing layer height led to higher surface roughness, which in turn reduced gloss due to enhanced diffuse scattering but improved adhesion and wear resistance through stronger mechanical interlocking. Print speed showed a secondary influence on adhesion, attributed to its effect on interlayer bonding and surface porosity, while infill density exhibited minimal influence except on wear resistance. The application of Chinese lacquer significantly reduced surface irregularities owing to its excellent self-leveling and gap-filling capabilities, producing smooth, durable, and well-adhered coatings. Overall, the study demonstrates that integrating traditional lacquer with modern FDM technology provides a sustainable and high-performance finishing solution for 3D-printed PLA, bridging cultural craftsmanship with advanced additive manufacturing for potential applications in decorative, protective, and eco-friendly products.