Fuzzy Control with Modified Fireworks Algorithm for Fuel Cell Commercial Vehicle Seat Suspension

Enhancing ride comfort and vibration control performance is a critical requirement for fuel cell commercial vehicles (FCCVs). This study develops a semi-active seat suspension control strategy that integrates a fuzzy logic controller with a Modified Fireworks Algorithm (MFWA) to systematically optimize fuzzy parameters. A seven-degree-of-freedom (7-DOF) half-vehicle model, including the magnetorheological damper (MRD)-based seat suspension system, is established in MATLAB/Simulink to evaluate the methodology under both random and bump road excitations. In addition, a hardware-in-the-loop (HIL) experimental validation was conducted, confirming the real-time feasibility and effectiveness of the proposed controller. Comparative simulations are conducted against passive suspension (comprising elastic and damping elements) and conventional PID control. Results show that the proposed MFWA-FL approach significantly improves ride comfort, reducing vertical acceleration of the human body by up to 49.29% and seat suspension dynamic deflection by 12.50% under C-Class road excitation compared with the passive system. Under bump excitations, vertical acceleration is reduced by 43.03% and suspension deflection by 11.76%. These improvements effectively suppress vertical vibrations, minimize the risk of suspension bottoming, and highlight the potential of intelligent optimization-based control for enhancing FCCV reliability and passenger comfort.