Research on Optimization of Grouting Parameters for the CRD Method in Tunnels in Upper-Soft and Lower-Hard Composite Strata Based on Finite Element Method

Tunnel excavation typically induces disturbance to the surrounding soil. Advance grouting using small-diameter pipes can effectively mitigate surface settlement. Taking the mine-method tunnel at the southern end of Xiancun Station on Guangzhou Rail Transit Line 18 as the research object, this paper uses the Midas GTS NX three-dimensional finite element (FE) software and adopts the upper-lower excavation method that prioritizes the formation of an upper support closed loop to simulate and analyze the impact of the CRD method on tunnel excavation under different grouting layer thicknesses. The research indicates that the surface settlement curve exhibits a “U”-shape. The settlement value decreases as the thickness of the grouting layer increases; when the thickness increases from 1.2 m to 2.0 m, the maximum surface settlement decreases from 12.87 mm to 9.09 mm, with successive reductions of 1.30 mm, 1.11 mm, 0.81 mm, and 0.56 mm, corresponding to rates of 10.10%, 9.59%, 7.67%, and 5.6%. Increasing the thickness of the grouting layer can effectively control surface settlement; however, when the thickness reaches 2.0 m, the stress distribution undergoes a change. Specifically, the compressive stress at the arch waist increases to 1683.01 kPa, and plastic failure occurs in the surrounding rock. By comparing the numerical results with field monitoring data, it is determined that when the grouting layer thickness is 1.4 m and the elastic modulus is increased by 30% based on that of the upper-soft soil, the model prediction shows the highest consistency with the actual effect. Furthermore, it is suggested that the grouting layer thickness be increased to 1.6 m. This study delivers a scientific foundation for the design of grouting parameters and the optimization of construction schemes for tunnels in composite strata and is of importance to improving tunnel construction technology in underground rail transit.