Mechanical Performance of Pultruded and Compression-Molded CFRTP Laminates: A Comparative Study

In this work, the mechanical performance of unidirectional thermoplastic laminates produced via a proprietary non-reactive thermoplastic pultrusion system known as the continuous forming machine (CFM) was compared to the mechanical performance of similar laminates produced via compression-molding in a heated platen press. Using commercially available pre-impregnated unidirectional thermoplastic tapes as the material feedstock for both production methods, a comparison of mechanical performance was executed for six separate material systems ranging from commodity-grade (e.g., polypropylene) to aerospace-grade (e.g., low-melt polyaryletherketone) polymer systems. Mechanical performance was evaluated and compared through tensile testing, compression testing, and short beam strength testing in a universal testing machine. The continuous fiber-reinforced thermoplastic (CFRTP) laminates were composed solely of unidirectional plies and were tested in the longitudinal material orientation. Through testing, it was found that the laminates produced on the proprietary thermoplastic pultrusion platform exhibited mechanical performance characteristics equivalent with those of the laminates produced using heated compression-molding. Furthermore, comparisons to values found in the literature were performed, demonstrating the viability of the CFM’s novel manufacturing process to pultrude thermoplastic parts for axially loaded applications.