Combustion‐Driven Rapid Synthesis of Multifunctional Porous Si <sub>3</sub> N <sub>4</sub> /SiC Ceramics: Synergistic Strength–Toughness and Electromagnetic Wave Absorption

Abstract Porous ceramic materials exhibit broad multifunctional application prospects. However, the inherent conflict between their structural stability and functional properties, particularly under liquid‐phase sintering conditions, presents a significant challenge. Here, a combustion‐driven rapid synthesis strategy is introduced that overcomes this limitation, fabricating porous Si 3 N 4 /SiC ceramics with exceptional multifunctionality. Leveraging the Si─N─C reaction system, this approach simultaneously achieves a hierarchical pore structure, submicron grain morphology, and a uniform nanoscale graphitic carbon coating, establishing a multiscale architecture. This synergistic microstructure optimization yields low shrinkage (3.4% at 79% porosity), remarkable strength–toughness coupling (62.4 MPa and 4.8 MPa·m 1/2 at 69.3% porosity), outstanding thermal stability (&gt;1200 °C in air), and superior electromagnetic (EM) wave absorption (RL min = −70.97 dB). The facile, energy‐efficient (&lt;0.3 h/batch, &lt;$0.7/L) and low‐carbon synthesis route provides a transformative pathway for designing high‐performance multifunctional porous ceramics.

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Publication Details

Journal
Advanced Functional Materials
Published
2025-10-16
DOI
https://doi.org/10.1002/adfm.202521617
Primary Topic
Advanced ceramic materials synthesis
Type
article
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article

Combustion‐Driven Rapid Synthesis of Multifunctional Porous Si 3 N 4 /SiC Ceramics: Synergistic Strength–Toughness and Electromagnetic Wave Absorption

Yanhao Dong, Honghua Li, Jiangtao Li, Chang‐An Wang et al.
Advanced Functional Materials
Advanced ceramic materials synthesis
article

Combustion‐Driven Rapid Synthesis of Multifunctional Porous Si 3 N 4 /SiC Ceramics: Synergistic Strength–Toughness and Electromagnetic Wave Absorption

Yanhao Dong, Honghua Li, Jiangtao Li, Chang‐An Wang, Jingxi Zhang, Shile Chen, Yao Han, Lujia Han
article en

Abstract

Abstract Porous ceramic materials exhibit broad multifunctional application prospects. However, the inherent conflict between their structural stability and functional properties, particularly under liquid‐phase sintering conditions, presents a significant challenge. Here, a combustion‐driven rapid synthesis strategy is introduced that overcomes this limitation, fabricating porous Si 3 N 4 /SiC ceramics with exceptional multifunctionality. Leveraging the Si─N─C reaction system, this approach simultaneously achieves a hierarchical pore structure, submicron grain morphology, and a uniform nanoscale graphitic carbon coating, establishing a multiscale architecture. This synergistic microstructure optimization yields low shrinkage (3.4% at 79% porosity), remarkable strength–toughness coupling (62.4 MPa and 4.8 MPa·m 1/2 at 69.3% porosity), outstanding thermal stability (&gt;1200 °C in air), and superior electromagnetic (EM) wave absorption (RL min = −70.97 dB). The facile, energy‐efficient (&lt;0.3 h/batch, &lt;$0.7/L) and low‐carbon synthesis route provides a transformative pathway for designing high‐performance multifunctional porous ceramics.

Advanced Functional MaterialsVol. 36(19)
Technical Institute of Physics and Chemistry (CN), Tsinghua University (CN)
Openalex Percentile: Top 74%
Advanced ceramic materials synthesis
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