Study on strip segmentation in complex scenes based on improved U-Net model

Detecting PVC adhesive strips on the underside of automobiles presents significant challenges, including uneven illumination, pronounced reflections, irregular morphologies, and a high degree of similarity between target regions and surrounding pixels. Traditional techniques, such as threshold segmentation and edge detection, often fail to yield precise segmentation outcomes under these challenging conditions. To address these challenges, this paper introduces an enhanced U-Net model featuring three pivotal optimizations: Firstly, the U-Net backbone network is replaced with VGG16, which significantly enhances the model’s ability to extract multi-scale features, delivering exceptional performance in handling complex lighting conditions and irregularly shaped targets. Secondly, the Squeeze-and-Excitation (SE) channel attention mechanism is integrated, which empowers the model to dynamically emphasize critical feature channels, effectively suppresses background noise, and achieves higher segmentation precision. Finally, a composite loss function combining Dice Loss and Focal Loss is devised to effectively mitigate class imbalance and enhance the model’s capability in capturing fine edge details. Experimental results demonstrate that the enhanced U-Net model outperforms the traditional U-Net across multiple evaluation metrics, achieving a mean Intersection over Union (mIoU) improvement from 0.80 to 0.85. While maintaining computational efficiency, the model achieves highly precise and robust adhesive strip segmentation, showcasing significant potential for industrial applications, particularly in automated quality inspection within complex industrial environments.

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Publication Details

Journal
Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture
Published
2025-10-16
DOI
https://doi.org/10.1177/09544054251384693
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
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article

Study on strip segmentation in complex scenes based on improved U-Net model

Jinwen Yu, Chilan Cai, Jiale Zhang, Xudong He
Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture
Industrial Vision Systems and Defect Detection
article

Study on strip segmentation in complex scenes based on improved U-Net model

Jinwen Yu, Chilan Cai, Jiale Zhang, Xudong He
article en

Abstract

Detecting PVC adhesive strips on the underside of automobiles presents significant challenges, including uneven illumination, pronounced reflections, irregular morphologies, and a high degree of similarity between target regions and surrounding pixels. Traditional techniques, such as threshold segmentation and edge detection, often fail to yield precise segmentation outcomes under these challenging conditions. To address these challenges, this paper introduces an enhanced U-Net model featuring three pivotal optimizations: Firstly, the U-Net backbone network is replaced with VGG16, which significantly enhances the model’s ability to extract multi-scale features, delivering exceptional performance in handling complex lighting conditions and irregularly shaped targets. Secondly, the Squeeze-and-Excitation (SE) channel attention mechanism is integrated, which empowers the model to dynamically emphasize critical feature channels, effectively suppresses background noise, and achieves higher segmentation precision. Finally, a composite loss function combining Dice Loss and Focal Loss is devised to effectively mitigate class imbalance and enhance the model’s capability in capturing fine edge details. Experimental results demonstrate that the enhanced U-Net model outperforms the traditional U-Net across multiple evaluation metrics, achieving a mean Intersection over Union (mIoU) improvement from 0.80 to 0.85. While maintaining computational efficiency, the model achieves highly precise and robust adhesive strip segmentation, showcasing significant potential for industrial applications, particularly in automated quality inspection within complex industrial environments.

Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture
Shanghai Polytechnic University (CN), Shanghai Aerospace Automobile Electromechanical (China) (CN), Chery Automobile (China) (CN)
Openalex Percentile: Top 58%
Industrial Vision Systems and Defect Detection
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