Development of a Chestnut Shell Bio-Adsorbent for Cationic Pollutants: Encapsulation in an Alginate Carrier for Application in a Flow System

Melanin-based biosorbents (MiCS), derived from chestnut shells, were encapsulated in sodium alginate to obtain MiCS@Alg, useful in a column adsorption study. MiCS contains various acidic surface groups able to participate in the removal of cationic pollutants from aqueous solutions. The MiCS and MiCS@Alg were characterized by Fourier-transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), and Dynamic Light Scattering (DLS), while zeta potential and particle size analyses were performed to gain deeper insight into surface charge behavior. Batch adsorption experiments were carried out at three different temperatures, demonstrating that the adsorption kinetics followed a pseudo-second-order (PSO) model and that the Freundlich model best described the equilibrium data. The process was found to be endothermic and spontaneous, with maximum adsorption capacities of 300.2 mg g−1 (BR2), 201.5 mg g−1 (BY28) and 73.08 mg g−1 (NH3) on MiCS, and 189.3 mg g−1 (BR2), 117.1 mg g−1 (BY28) and 50.06 mg g−1 (NH3) on MiCS@Alg at 45 °C and compared with the unmodified chestnut shell. The MiCS and MiCS@Alg exhibited good adsorption performance, improved environmental compatibility, and greater reusability. Overall, these results highlight MiCS@Alg as a cost-effective, sustainable, and highly promising novel biosorbent for the removal of cationic pollutants (BR2, BY28, and NH3) from water.