Investigation on the Sealing Performance of Vent Valves in Low-Temperature Marine Environments Based on Thermo-Mechanical Coupling

This study investigates the sealing performance of marine vent valves in low-temperature environments (−30 °C to −40 °C) via thermo-mechanical coupling analysis. Polytetrafluoroethylene (PTFE) was selected as the sealing material for its excellent cryogenic toughness, corrosion resistance, and cost-effectiveness. The total minimum specific sealing pressure (qtotal) of PTFE, corrected for marine vibrations (15–60 Hz), was 3.702 MPa. Using ANSYS Workbench 2022, finite element simulations of a DN200 globe valve showed that low temperatures caused non-uniform thermal contraction, reducing the gasket-poppet contact width (2.5 mm to 1.75 mm) and maximum specific pressure (16.967 MPa to 13.352 MPa), leading to leakage risks. Optimizing the stem preload to 36,000 N restored effective sealing: the maximum specific pressure rebounded to 16.601 MPa, with no pressure below 3.702 MPa. This research provides a method for evaluating low-temperature sealing performance and supports safe vessel operation in cold waters.

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Publication Details

Journal
Applied Sciences
Published
2025-10-16
DOI
https://doi.org/10.3390/app152011103
Primary Topic
Mechanical stress and fatigue analysis
Type
article
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article

Investigation on the Sealing Performance of Vent Valves in Low-Temperature Marine Environments Based on Thermo-Mechanical Coupling

Zhe Wu, Hantao Chen, Shihao Zhu, Jianxiang Zhang et al.
Applied Sciences
Mechanical stress and fatigue analysis
article

Investigation on the Sealing Performance of Vent Valves in Low-Temperature Marine Environments Based on Thermo-Mechanical Coupling

Zhe Wu, Hantao Chen, Shihao Zhu, Jianxiang Zhang, Wenyong Guo, Li Yu
article en

Abstract

This study investigates the sealing performance of marine vent valves in low-temperature environments (−30 °C to −40 °C) via thermo-mechanical coupling analysis. Polytetrafluoroethylene (PTFE) was selected as the sealing material for its excellent cryogenic toughness, corrosion resistance, and cost-effectiveness. The total minimum specific sealing pressure (qtotal) of PTFE, corrected for marine vibrations (15–60 Hz), was 3.702 MPa. Using ANSYS Workbench 2022, finite element simulations of a DN200 globe valve showed that low temperatures caused non-uniform thermal contraction, reducing the gasket-poppet contact width (2.5 mm to 1.75 mm) and maximum specific pressure (16.967 MPa to 13.352 MPa), leading to leakage risks. Optimizing the stem preload to 36,000 N restored effective sealing: the maximum specific pressure rebounded to 16.601 MPa, with no pressure below 3.702 MPa. This research provides a method for evaluating low-temperature sealing performance and supports safe vessel operation in cold waters.

Applied SciencesVol. 15(20)
Naval University of Engineering (CN)
Openalex Percentile: Top 66%
Mechanical stress and fatigue analysis
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Investigation on the Sealing Performance of Vent Valves in Low-Temperature Marine Environments Based on Thermo-Mechanical Coupling — Zhe Wu, Hantao Chen, et al. · Applied Sciences (2025) | TGRS Research Map | TGRS