Early Warning of AC Salt Fog Flashover on Composite Insulators Using Fiber Bragg Grating Sensing and Visible Arc Images

External insulation of coastal power grids faces harsh conditions and is highly susceptible to flashover. Currently, technologies for online monitoring and flashover early warning are severely lacking. As a reflective passive sensing device, Fiber Bragg Grating (FBG) enables the monitoring of surface discharge and provides an early warning for flashover on external insulation. A 10 kV fiber-optic composite insulator was developed in this study. A linear relationship between the FBG central wavelength and interfacial temperature was established through temperature calibration experiments. Coastal salt fog conditions were simulated in an artificial fog chamber, where AC pollution flashover tests were performed on the fiber-optic composite insulator. FBG central wavelength and visible images of discharge were synchronously acquired during experimentation. Experimental results indicate that the interfacial locations on FBGs where the temperature increases during flashover coincide with the positions of visible discharge arcs, demonstrating the effectiveness of the monitoring method. A temperature rise rate of 4.88 × 10^-2 °C/s was found to trigger flashover warning, while a rate of 4.96 × 10^-2 °C/s initiated trip protection. A discharge-region ratio characteristic was proposed for visible discharge images based on highlight area ratio, R-channel deviation, and mean saturation features. This characteristic serves as a flashover warning when its value reaches 46.7%. This study provides a novel research approach for online monitoring and flashover early warning of external insulation in coastal salt fog environments.