Research on Fault Diagnosis of Gear Transmission Systems Based on Dynamic Transmission Error

In complex working environments where early fault diagnosis of mechanical equipment is required, interference signals such as ambient vibrations and motor noise can significantly affect the acquisition and analysis of vibration signals and meshing force signals, making it difficult to capture early fault features. This paper provides a method for fault diagnosis and identification of typical gear tooth faults by analyzing the influence of meshing stiffness on dynamic transmission error in the gear transmission process. Three-dimensional models of both normal and faulty gear pairs were built using SolidWorks 2021 software and imported into Adams for dynamic simulation to obtain the system’s dynamic transmission error and meshing force data. By training and identifying these two different types of data, the experimental results demonstrate that the identification accuracy using dynamic transmission error is higher than that based on meshing force.