Fluid–Structure Interaction Mechanisms of Layered Thickness Effects on Lubrication Performance and Energy Dissipation in Water-Lubricated Bearings

Traditional single-layer water-lubricated rubber or plastic bearings suffer from water film rupture, excessive frictional losses, and insufficient load-carrying capacity, which limit performance and service life in marine propulsion and ocean engineering. To address these issues, this study introduces an innovative laminated bearing consisting of a rubber composite layer and an ultra-high-molecular-weight polyethylene (UHMWPE) layer. A three-dimensional dynamic model based on fluid–structure interaction theory is developed to evaluate the effects of eccentricity, rotational speed, and liner thickness on lubrication pressure, load capacity, deformation, stress–strain behavior, and frictional power consumption. The model also reveals how thickness matching governs load transfer and energy dissipation. Results indicate that eccentricity, speed, and thickness are key determinants of lubrication and structural response. Hydrodynamic pressure and load capacity rise with eccentricity above 0.8 or higher speeds, but frictional losses also intensify. The rubber layer performs optimally at a thickness of 5 mm, while excessive or insufficient thickness leads to stress concentration or reduced buffering. The UHMWPE layer exhibits optimal performance at 5–7 mm, with greater deviations resulting in increased stress and deformation. Proper thickness matching improves pressure distribution, reduces local stresses, and enhances energy dissipation, thereby strengthening bearing stability and durability.