Investigation of Cutting Forces and Temperature in Face Milling of Wood–Plastic Composite Using Radial Basis Function Neural Network

Wood-plastic composite (WPC) is being increasingly adopted in construction and furniture applications due to its durability and recyclability. This study investigates face-milling responses-resultant cutting force and cutting temperature-under systematically varied cutting parameters, and develops a radial basis function neural network for predictive modeling. Experiments were conducted on a computer numerical control machining center using a polycrystalline diamond end-milling cutter for face milling with fixed axial depth of cut. Feed speed, radial depth of cut, and spindle speed were selected as input factors. The results indicate that feed speed and radial depth of cut generally increase all force components, whereas higher spindle speed tends to reduce force magnitudes while elevating temperature. The radial basis function neural network yields acceptable accuracy for resultant cutting force (coefficient of determination R<sup>2</sup> ≈ 0.91) and acceptable accuracy for cutting temperature (R<sup>2</sup> ≈ 0.81). These findings demonstrate the feasibility of radial basis function neural network based prediction for WPC face milling and provide guidance for parameter selection.

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Publication Details

Journal
Materials
Published
2025-10-15
DOI
https://doi.org/10.3390/ma18204731
Citations
1
Primary Topic
Advanced machining processes and optimization
Type
article
Field-Weighted Citation Impact
0.71
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article

Investigation of Cutting Forces and Temperature in Face Milling of Wood–Plastic Composite Using Radial Basis Function Neural Network

Zhaolong Zhu, Feng Ji
1 citations
Materials
Advanced machining processes and optimization
0.71
article

Investigation of Cutting Forces and Temperature in Face Milling of Wood–Plastic Composite Using Radial Basis Function Neural Network

Zhaolong Zhu, Feng Ji
article en
1 citations

Abstract

Wood-plastic composite (WPC) is being increasingly adopted in construction and furniture applications due to its durability and recyclability. This study investigates face-milling responses-resultant cutting force and cutting temperature-under systematically varied cutting parameters, and develops a radial basis function neural network for predictive modeling. Experiments were conducted on a computer numerical control machining center using a polycrystalline diamond end-milling cutter for face milling with fixed axial depth of cut. Feed speed, radial depth of cut, and spindle speed were selected as input factors. The results indicate that feed speed and radial depth of cut generally increase all force components, whereas higher spindle speed tends to reduce force magnitudes while elevating temperature. The radial basis function neural network yields acceptable accuracy for resultant cutting force (coefficient of determination R<sup>2</sup> ≈ 0.91) and acceptable accuracy for cutting temperature (R<sup>2</sup> ≈ 0.81). These findings demonstrate the feasibility of radial basis function neural network based prediction for WPC face milling and provide guidance for parameter selection.

MaterialsVol. 18(20)
Nanjing Forestry University (CN)
Openalex Percentile: Top 26%
Advanced machining processes and optimization
0.71
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