Tailoring the Ionomer Type to Optimize Catalyst Microenvironment for Enhanced CO <sub>2</sub> Reduction in Membrane Electrode Assemblies

ABSTRACT Electrocatalytic CO 2 reduction reaction (CO 2 RR) represents an advanced technology for converting CO 2 into highly valuable chemicals. Although significant progress has been achieved in producing multi‐carbon chemicals such as ethylene (C 2 H 4 ), addressing (bi)carbonate salt formation and precipitation in alkaline electrolytes remains a critical challenge for achieving long‐term stability during industrialization. We developed a Cu 2 (OH) 2 CO 3 /Mg 2+ /C pre‐catalyst, which transforms into a catalytically active Cu 0 /Cu 2+ /Mg 2+ composite by electroreduction. Crucially, the application of different ionomers (specifically Sustainion XA‐9) on this composite catalyst effectively alleviates salt precipitation issues, thereby enabling high‐selectivity, durable CO 2 ‐to‐C 2+ conversion. In a membrane electrode assembly, the maximum Faradaic efficiency for C 2+ products reaches 80%, with stable operation at 200 mA cm −2 for 50 h. In situ Raman spectroscopy reveals that only top‐type *CO intermediate exists on the Cu 0 /Cu 2+ /Nafion cathode, whereas both bridge‐type and top‐type of *CO sites coexist on the Cu 0 /Cu 2+ /Mg 2+ /Sustainion XA‐9 cathode. This dual adsorption configuration facilitates the C─C coupling kinetics on the catalyst, inducing a favorable microenvironment for selective C 2+ formation. Therefore, strategic optimization of catalyst architectures and ionomer engineering enables CO 2 RR with improved efficiency and durability, advancing green chemistry and carbon‐neutral technologies.

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Publication Details

Journal
Carbon Energy
Published
2025-10-15
DOI
https://doi.org/10.1002/cey2.70087
Primary Topic
CO2 Reduction Techniques and Catalysts
Type
article
Field-Weighted Citation Impact
0.00

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article

Tailoring the Ionomer Type to Optimize Catalyst Microenvironment for Enhanced CO 2 Reduction in Membrane Electrode Assemblies

Meng Cao, Miao Hong, Chengda Liu, Jingcheng Li et al.
Carbon Energy
CO2 Reduction Techniques and Catalysts
article

Tailoring the Ionomer Type to Optimize Catalyst Microenvironment for Enhanced CO 2 Reduction in Membrane Electrode Assemblies

Meng Cao, Miao Hong, Chengda Liu, Jingcheng Li, Yongzhu Fu, Xin Wang
article en

Abstract

ABSTRACT Electrocatalytic CO 2 reduction reaction (CO 2 RR) represents an advanced technology for converting CO 2 into highly valuable chemicals. Although significant progress has been achieved in producing multi‐carbon chemicals such as ethylene (C 2 H 4 ), addressing (bi)carbonate salt formation and precipitation in alkaline electrolytes remains a critical challenge for achieving long‐term stability during industrialization. We developed a Cu 2 (OH) 2 CO 3 /Mg 2+ /C pre‐catalyst, which transforms into a catalytically active Cu 0 /Cu 2+ /Mg 2+ composite by electroreduction. Crucially, the application of different ionomers (specifically Sustainion XA‐9) on this composite catalyst effectively alleviates salt precipitation issues, thereby enabling high‐selectivity, durable CO 2 ‐to‐C 2+ conversion. In a membrane electrode assembly, the maximum Faradaic efficiency for C 2+ products reaches 80%, with stable operation at 200 mA cm −2 for 50 h. In situ Raman spectroscopy reveals that only top‐type *CO intermediate exists on the Cu 0 /Cu 2+ /Nafion cathode, whereas both bridge‐type and top‐type of *CO sites coexist on the Cu 0 /Cu 2+ /Mg 2+ /Sustainion XA‐9 cathode. This dual adsorption configuration facilitates the C─C coupling kinetics on the catalyst, inducing a favorable microenvironment for selective C 2+ formation. Therefore, strategic optimization of catalyst architectures and ionomer engineering enables CO 2 RR with improved efficiency and durability, advancing green chemistry and carbon‐neutral technologies.

Carbon EnergyVol. 7(12)
Zhengzhou University (CN)
National Natural Science Foundation of China, Natural Science Foundation of Henan Province, National Supercomputing Center, Korea Institute of Science and Technology Information
Openalex Percentile: Top 80%
CO2 Reduction Techniques and Catalysts
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