Mitigating Microbiologically Influenced Corrosion of Iron Caused by Sulphate-Reducing Bacteria Using ZnO Nanoparticles

Microbiologically Influenced Corrosion (MIC) significantly endangers steel infrastructure, particularly in marine and buried environments, causing considerable economic and environmental damage. Sulphate-reducing bacteria (SRB) are primary supporters of MIC, accelerating iron corrosion through hydrogen sulfide production. Conventional mitigation strategies, including protective coatings and cathodic protection, often face challenges such as limited effectiveness against SRB and the aggressiveness of saltwater corrosion. This study explores a novel approach by directly introducing zinc oxide (ZnO) nanoparticles into the microbial medium to inhibit SRB activity and reduce MIC. Iron metal coupons were immersed in seawater under three conditions: control (seawater only), seawater with SRB, and SRB with ZnO nanoparticles. These coupons were used as electrodes in microbial fuel cells to obtain real-time voltage readings. At the same time, corrosion was evaluated using cyclic voltammetry (CV), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), mass loss, and pH measurements. Results demonstrate that ZnO nanoparticles significantly inhibited SRB growth, as confirmed by the antibiotic susceptibility test (ABST). It was revealed that the corrosion rate increased by 21.3% in the presence of SRB compared to the control, whereas the ZnO-added electrode showed a 21.7% reduction in corrosion rate relative to the control. SEM showed prominent corrosive products on SRB-exposed coupons. ZnO-added coupons exhibited a protective layer with grass-like whisker structures, and EDX results confirmed reduced sulfur and iron sulfide deposits, indicating suppressed SRB metabolic activity. ABST confirmed ZnO’s antimicrobial properties by producing clear inhibition zones. ZnO nanoparticles offer the dual benefits of antimicrobial activity and corrosion resistance by forming protective self-coatings and inhibiting microbial growth, making them a scalable and eco-friendly alternative to traditional corrosion inhibitors. This application can significantly extend the lifespan of iron structures, particularly in environments prone to microbial corrosion, demonstrating the potential of nanomaterials in combating microbiologically influenced corrosion (MIC).