A first engineering principles model for dynamical simulation of cement pyro-process cyclones

We provide a cyclone model for dynamical simulations in the pyro-process of cement production. The model is given as an index-1 differential-algebraic equation (DAE) model based on first engineering principle. Using a systematic approach, the model integrates cyclone geometry, thermophysical aspects, stoichiometry and kinetics, mass and energy balances, and algebraic equations for volume and internal energy. The paper provides simulation results that fit expected dynamics. The cyclone model is part of an overall model for dynamical simulations of the pyro-process in a cement plant. This model can be used in the design of control and optimization systems to improve energy efficiency and reduce CO<inf xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">2</inf> emission.

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Published
2025-06-24
DOI
https://doi.org/10.23919/ecc65951.2025.11187229
Primary Topic
Cyclone Separators and Fluid Dynamics
Type
article
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article

A first engineering principles model for dynamical simulation of cement pyro-process cyclones

Nicola Cantisani, Jan Lorenz Svensen, John Bagterp Jørgensen, Wilson Ricardo Leal da Silva et al.
Cyclone Separators and Fluid Dynamics
article

A first engineering principles model for dynamical simulation of cement pyro-process cyclones

Nicola Cantisani, Jan Lorenz Svensen, John Bagterp Jørgensen, Wilson Ricardo Leal da Silva, Dinesh Sampath, Javier Pigazo Merino
article en

Abstract

We provide a cyclone model for dynamical simulations in the pyro-process of cement production. The model is given as an index-1 differential-algebraic equation (DAE) model based on first engineering principle. Using a systematic approach, the model integrates cyclone geometry, thermophysical aspects, stoichiometry and kinetics, mass and energy balances, and algebraic equations for volume and internal energy. The paper provides simulation results that fit expected dynamics. The cyclone model is part of an overall model for dynamical simulations of the pyro-process in a cement plant. This model can be used in the design of control and optimization systems to improve energy efficiency and reduce CO<inf xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">2</inf> emission.

FLSmidth (Denmark) (DK), Technical University of Denmark (DK)
Openalex Percentile: Top 69%
Cyclone Separators and Fluid Dynamics
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