Comparative Analysis of Thermal Performance and Geometric Characteristics of Tubes with Rectangular and Triangular Fins

In thermal engineering applications, finned surfaces are extensively employed to enlarge the effective heat transfer area and thereby enhance the efficiency of heat exchangers. The present study examines cylindrical tubes externally fitted with rectangular and triangular fins under the condition of a constant transverse cross-sectional area and total fin volume. For all five rectangular fin configurations analyzed, the cross-sectional area and total volume were kept constant, while for the five triangular fin configurations, these parameters were also maintained constant but were approximately half of those of the rectangular fins due to geometric characteristics. Both analytical calculations and numerical simulations using ANSYS Fluent were conducted to evaluate thermal performance across different fin thicknesses and heights. Results show that rectangular fins provide up to 9.75% higher heat flux than triangular fins at the optimal thickness; however, this improvement requires nearly a twofold increase in material consumption. The analysis further indicates that most heat transfer occurs near the fin base, where convective efficiency is highest, with effectiveness diminishing along the extended surface. These findings highlight the importance of selecting fin geometries that balance thermal performance with material economy. In conclusion, this study provides practical insights for designing more efficient and cost-effective heat exchangers.