Effect ofSolution–ECAP–AgingTreatment on Microstructure and Properties of 7075 Aluminum Alloy

7075 aluminum alloy is widely used as a high-strength structural material in aerospace and other fields. However, its traditional casting and rolling process suffers from coarse grains and uneven distribution of secondary phases, which limits its performance potential. Therefore, this study proposes a multi-process coupling method that combines solution treatment, equal-channel angular pressing, and aging treatment. Solution treatment fully dissolves the strengthening phases into the matrix. Equal-channel angular pressing applies segmented temperature-controlled extrusion. Aging treatment promotes the precipitation of nanoscale phases. The L16 (45) orthogonal experiment validates the influence of each process on the alloy's microstructure and properties and also optimizes these influences. In performance tests, this method refines grains to the nanoscale (average 28 nm), increases hardness from 85 HV to 112 HV, enhances tensile strength to 562 MPa, improves elongation at fracture by 21.5 %, and raises electrical conductivity to 55 % IACS. These results indicate that the proposed multi-process coupling method effectively improves the microstructure and properties of 7075 aluminum alloy through synergy between low-temperature strengthening and medium-high-temperature plasticity optimization. This study offers technical and practical references for optimizing high-strength aluminum alloys.

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Publication Details

Journal
Metalurgija
Published
2025-09-22
DOI
https://doi.org/10.64486/m.65.1.8
Primary Topic
Aluminum Alloy Microstructure Properties
Type
article
Field-Weighted Citation Impact
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article

Effect ofSolution–ECAP–AgingTreatment on Microstructure and Properties of 7075 Aluminum Alloy

Zhongbo Zhang, Gang Xu
Metalurgija
Aluminum Alloy Microstructure Properties
article

Effect ofSolution–ECAP–AgingTreatment on Microstructure and Properties of 7075 Aluminum Alloy

Zhongbo Zhang, Gang Xu
article en

Abstract

7075 aluminum alloy is widely used as a high-strength structural material in aerospace and other fields. However, its traditional casting and rolling process suffers from coarse grains and uneven distribution of secondary phases, which limits its performance potential. Therefore, this study proposes a multi-process coupling method that combines solution treatment, equal-channel angular pressing, and aging treatment. Solution treatment fully dissolves the strengthening phases into the matrix. Equal-channel angular pressing applies segmented temperature-controlled extrusion. Aging treatment promotes the precipitation of nanoscale phases. The L16 (45) orthogonal experiment validates the influence of each process on the alloy's microstructure and properties and also optimizes these influences. In performance tests, this method refines grains to the nanoscale (average 28 nm), increases hardness from 85 HV to 112 HV, enhances tensile strength to 562 MPa, improves elongation at fracture by 21.5 %, and raises electrical conductivity to 55 % IACS. These results indicate that the proposed multi-process coupling method effectively improves the microstructure and properties of 7075 aluminum alloy through synergy between low-temperature strengthening and medium-high-temperature plasticity optimization. This study offers technical and practical references for optimizing high-strength aluminum alloys.

MetalurgijaVol. 65(1)
Civil Aviation Flight University of China (CN)
Fundamental Research Funds for the Central Universities
Openalex Percentile: Top 61%
Aluminum Alloy Microstructure Properties
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Effect ofSolution–ECAP–AgingTreatment on Microstructure and Properties of 7075 Aluminum Alloy — Zhongbo Zhang, Gang Xu · Metalurgija (2025) | TGRS Research Map | TGRS