Multi‐objective bilevel operational optimization of low‐carbon cement industries with integrated energy systems

Abstract Cement industries generate significant CO 2 emissions, necessitating carbon capture and utilization (CCU) schemes for their abatement. This study proposes a bilevel Stackelberg game framework, where government and integrated energy systems (IES) regulate ladder‐type carbon taxes and time‐of‐use (TOU) electricity pricing, while cement plants optimize the allocation ratio between two CO 2 handling methods (direct CO 2 emissions and hydrogen‐assisted CO 2 processing). The resulting nonconvex mixed‐integer nonlinear program (MINLP) features a nonconvex upper level and a convex lower level, solved to global optimality using Karush–Kuhn–Tucker (KKT) reformulation. Compared to the single cement model, the bilevel model reduces total CO 2 handling costs by 68.4% ($705,855/d) and the related emissions by 27.6% (506 ton/d). Sensitivity analysis indicates that higher carbon taxes reduce CO 2 emissions but raise handling costs, while lower electricity prices decrease them both. These findings establish a foundation for cement‐IES integration, enabling policymakers to balance environmental‐economic performance through carbon tax and electricity pricing adjustments.

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Publication Details

Journal
AIChE Journal
Published
2025-10-14
DOI
https://doi.org/10.1002/aic.70101
Primary Topic
Process Optimization and Integration
Type
article
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article

Multi‐objective bilevel operational optimization of low‐carbon cement industries with integrated energy systems

Minglei Yang, Wenli Du, Vassilis M. Charitopoulos, Min Zhou et al.
AIChE Journal
Process Optimization and Integration
article

Multi‐objective bilevel operational optimization of low‐carbon cement industries with integrated energy systems

Minglei Yang, Wenli Du, Vassilis M. Charitopoulos, Min Zhou, Yushu Wang
article en

Abstract

Abstract Cement industries generate significant CO 2 emissions, necessitating carbon capture and utilization (CCU) schemes for their abatement. This study proposes a bilevel Stackelberg game framework, where government and integrated energy systems (IES) regulate ladder‐type carbon taxes and time‐of‐use (TOU) electricity pricing, while cement plants optimize the allocation ratio between two CO 2 handling methods (direct CO 2 emissions and hydrogen‐assisted CO 2 processing). The resulting nonconvex mixed‐integer nonlinear program (MINLP) features a nonconvex upper level and a convex lower level, solved to global optimality using Karush–Kuhn–Tucker (KKT) reformulation. Compared to the single cement model, the bilevel model reduces total CO 2 handling costs by 68.4% ($705,855/d) and the related emissions by 27.6% (506 ton/d). Sensitivity analysis indicates that higher carbon taxes reduce CO 2 emissions but raise handling costs, while lower electricity prices decrease them both. These findings establish a foundation for cement‐IES integration, enabling policymakers to balance environmental‐economic performance through carbon tax and electricity pricing adjustments.

AIChE JournalVol. 72(1)
East China University of Science and Technology (CN), Huzhou Normal University (CN), Torrington Hospital (GB), University College London (GB)
Openalex Percentile: Top 63%
Process Optimization and Integration
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Multi‐objective bilevel operational optimization of low‐carbon cement industries with integrated energy systems — Minglei Yang, Wenli Du, et al. · AIChE Journal (2025) | TGRS Research Map | TGRS