Upcycled Carbon Dots as Multifunctional Boosters for Broad-Spectrum Photostable Sunscreens

Sustainable ultraviolet (UV) filters that couple photoprotection with antioxidant activity are needed. Carbon dots (CDots) derived from agro-industrial waste have emerged as promising candidates. CDots were prepared from Coffea canephora (coffee leaf) residues by a one-pot microwave route and characterized by UV–Vis, FTIR, and TEM. Antioxidant capacity was determined by CUPRAC and DPPH-EPR. The photoprotective efficacy was assessed in vitro by diffuse reflectance spectrophotometry before and after solar-simulator exposure. Nearly spherical CDots (3.3 ± 0.7 nm) displayed a 4.16 eV optical bandgap and broad absorption from 200 to 400 nm. At 10 μg mL−1, CDots exhibited 24.62 ± 0.19% antioxidant activity relative to Trolox by CUPRAC, while by DPPH-EPR, they showed 99.9 ± 12.5% of radical quenching at 240 µg mL−1. Addition of 4.5% w/w (dry basis) CDots to the sunscreen system increased the in vitro SPF from 26 ± 13 to 161 ± 8 (p < 0.05) while maintaining the critical wavelength at 380 ± 0.64 nm. After 30 min of irradiation, the SPF dropped only 10%, versus 44% for the CDots-free sample (control), indicating superior photostability. Coffee leaf CDots acted as an efficient broadband UV absorber and antioxidant that markedly enhanced and stabilized a conventional sunscreen formulation. The work positions waste-derived CDots as an eco-friendly, next-generation multifunctional ingredient, aligning with circular economy principles.