Bipolar ethylene electrosynthesis from CO2 and biowaste acid with total faradaic efficiency over 118%
Ethylene (C<sub>2</sub>H<sub>4</sub>), a cornerstone of the chemical industry, is produced predominantly via fossil-intensive high-temperature processes that contribute significantly to global energy consumption and CO<sub>2</sub> emissions. Here, we report an ambient bipolar C<sub>2</sub>H<sub>4</sub> electrosynthesis system that concurrently decarboxylates propanoic acid, a prevalent biorefinery waste, at nanoporous Pt microparticles-coated anode and reduces CO<sub>2</sub> at W-doped CuO<sub>x</sub>-loaded cathode. Physicochemical and operando spectroscopy characterizations, along with theoretical modeling reveal that the polarized Pt-PtO<sub>2</sub> interface formed in situ downshifts the d-band relative to Fermi level which favors the desorption of *CH<sub>2</sub>CH<sub>2</sub> intermediate to promote selective propanoic acid decarboxylation toward C<sub>2</sub>H<sub>4</sub>. Remarkably, the resulting electrocatalyst couple delivers an unprecedented C<sub>2</sub>H<sub>4</sub> faradaic efficiency (FE<sub>C2H4</sub>) of 118.7% and a large current density of 1000 mA cm<sup>-2</sup>, and sustains a FE<sub>C2H4</sub> exceeding 103.4% for over 265 h at an industrial current density of 400 mA cm<sup>-2</sup>, offering a promising pathway to carbon-neutral C<sub>2</sub>H<sub>4</sub> production from waste feedstocks.
Authors
- Conghui Tang (ORCID: https://orcid.org/0000-0002-3018-2955)
- Xinqing Chen (ORCID: https://orcid.org/0000-0001-6923-0179)
- Bao Yu Xia (ORCID: https://orcid.org/0000-0002-2054-908X)
- Wenjie Xue (ORCID: https://orcid.org/0000-0002-6621-6790)
- Jinlong Liu (ORCID: https://orcid.org/0000-0002-4726-0972)
- Bo You (ORCID: https://orcid.org/0000-0003-1849-0418)
- Hui Jiang (ORCID: https://orcid.org/0000-0003-2718-9811)
Institutions
- Central South University (CN)
- Yangtze University (CN)
- Chinese Academy of Sciences (CN)
- Ministry of Education (RO)
- Shanghai Advanced Research Institute (CN)
- University of Chinese Academy of Sciences (CN)
- Nano Carbon (Poland) (PL)
- Huazhong University of Science and Technology (CN)
- Sungkyunkwan University (KR)
Publication Details
- Journal
- Nature Communications
- Published
- 2025-10-14
- DOI
- https://doi.org/10.1038/s41467-025-64649-8
- Citations
- 1
- Primary Topic
- CO2 Reduction Techniques and Catalysts
- Type
- article
- Field-Weighted Citation Impact
- 0.36
Funders
- National Natural Science Foundation of China
- Central South University
- National Key Research and Development Program of China