Techno-Economic Assessment of Microalgae-Based Biofertilizer Production from Municipal Wastewater Using Scenedesmus sp.

This research determines the techno-economic feasibility of valorizing as biofertilizer the nitrogen (N) and the phosphorus (P) from a municipal wastewater effluent using the microalgae Scenedesmus sp., contributing to phosphorus recycling, resource optimization, and diminishing eutrophication by capturing 74% of N, 97% of P, and 41% of chemical oxygen demand in effluents. The inoculum was conditioned in 20 L photobioreactors by weekly harvesting and refilling at room temperature (25 °C day, 12 °C night) with a 12:12 photoperiod and 4 L/min atmospheric air bubbling. The improved operational conditions were obtained using a Box–Behnken experimental design, establishing that 70% wastewater concentration (vol./vol.), 4.5% nutrient addition, and 3 days’ harvesting time were the best conditions. The estimated biomass production was 176 tons/year, and this represents a maximum net present value of 1.5 MUSD for a 6.8 Ha plant, capturing 10% of municipal wastewater effluent, which serves 64000 inhabitants. The representative operational costs (OPEX) were 32% for utilities, 30% labor costs, and 25% for raw materials, and the required capital expenditures (CAPEX) were 11 MUSD and are related to photobioreactors (64%) and land (21%). The findings demonstrate the potential of microalgae-based systems as a feasible and profitable approach to wastewater valorization, while also highlighting the need for scale-up validation and integration with existing treatment infrastructures, where land requirements and photobioreactor installation will be relevant for financial feasibility.